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Syringe needle detection system and method based on PC image collection system

A technology of an image acquisition system and a detection system, applied in the field of syringe detection, can solve the problems of reverse installation of needles and needle tubes, needle bending, needle burrs, etc., and achieve the effects of improving production efficiency, ensuring safety in use, and improving quality and reliability.

Inactive Publication Date: 2016-03-09
合益(温州)智能装备有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the main reasons for the occurrence of unqualified needles are: 1) Inverted needles, that is, the needles and needle tubes are mistakenly installed in reverse during the equipment process; 2) Needle hooks, that is, misoperation in the process of making needles, causing the needles to bend; 3) Processing Needle burrs during the process

Method used

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  • Syringe needle detection system and method based on PC image collection system
  • Syringe needle detection system and method based on PC image collection system
  • Syringe needle detection system and method based on PC image collection system

Examples

Experimental program
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Embodiment 1

[0035] like figure 1 and figure 2 As shown, a syringe needle detection system based on a PC image acquisition system provided in Embodiment 1 includes a detection hardware system 1, a motion control system 2, a pre-detection system 3, a detection system 4, an intelligent sorting system 5 and multiple Sensor information fusion system 6; the detection hardware system 1 is used for image acquisition, processing, display and detection result output; the motion control system 2 is used to control the detection hardware system 1 and the pre-detection in the syringe needle detection system The movement of the system 3, the detection system 4, the intelligent sorting system 5 and the multi-sensor information fusion system 6; the pre-detection system 3 is used to pre-detect syringe needles with obvious differences in shape; the The detection system 4 is used to detect the syringe needles delivered to the detection system 4 after detection by the pre-detection system 3; the intelligen...

Embodiment 2

[0055] like figure 2 As shown, a syringe needle detection system based on a PC image acquisition system provided in Embodiment 2 includes a detection hardware system 1, a motion control system 2, a pre-detection system 3, a detection system 4, an intelligent sorting system 5 and multiple In the sensor information fusion system 6 , the detection system 4 further includes an illumination module 46 and a port converter 47 .

[0056] In this embodiment 2, in order not to affect the production process, the motion speed of the CCD industrial camera 411 should be controlled well, and the time for one image acquisition is just the neutral beat. In the present embodiment 2, a motion tour can detect 800 The product takes a total of 22s, and the neutral cycle of the syringe needle detection system based on the PC image acquisition system is also 22s, which can realize synchronous detection.

[0057] The remaining features and detection methods are the same as in Embodiment 1, and will ...

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Abstract

The invention discloses a syringe needle detection system based on a PC image collection system, and belongs to the technical field of syringe detection. The syringe needle detection system comprises a detection hardware system, a motion control system, a predetection system, a detection system, an intelligent sorting system and a multi-sensor information fusion system. The detection hardware system comprises an illumination module, a display module and a connection module. The predetection system comprises an image collection module, an image analyzing processing module and a predetection result output module. The detection system comprises an image real-time collection module, an image storage module, an image data processing module, an image display module, a detection result output module and a port converter. The invention further provides a detection method of the detection system. Both the false detection rate and the omitted detection rate of the detection system are 0.1% or less. The detection precision is high, pollution is avoided, the reliability of a syringe is significantly improved, use safety of the syringe is effectively ensured, the production efficiency of syringe enterprises is improved, and the production cost is reduced.

Description

technical field [0001] The invention relates to a detection system and method, in particular to a syringe needle detection system and method based on a PC image acquisition system, belonging to the technical field of syringe detection. Background technique [0002] With the continuous development of science and technology, since the repeated use of traditional syringe needles will increase the incidence of blood-borne diseases such as AIDS and hepatitis B, disposable syringes have been widely used since they were introduced from abroad in the 1980s. The annual consumption of syringe needles in China has reached billions. Not only that, the syringe needles produced in my country are sold overseas because of their low prices, and the total export volume is about 7 billion per year. With the expansion of market demand, the number of disposable syringe needle manufacturers is also increasing, the country has grown to about 500, but most of them are small and medium-sized enterp...

Claims

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Application Information

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IPC IPC(8): B07C5/34
CPCB07C5/34
Inventor 吕海剑
Owner 合益(温州)智能装备有限公司