Method for synthesizing slow release type high slump loss resistant polycarboxylate water reducer at normal temperature

A room temperature synthesis, slow-release technology, applied in the field of room temperature synthesis slow-release high-slump polycarboxylate superplasticizers, can solve the problem of low solid content of water reducers and increase the synthesis and sales costs of synthetic polycarboxylate water reducers And other issues

Active Publication Date: 2016-05-04
FUSHUN LUTONG CHEM
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, for the current synthesis of polycarboxylate water reducers, thermal synthesis is usually used, and the synthesis temperature is between 60 and 90°C, and some are even higher. The relatively low solid content of the synthesized water reducer is relatively low. In the process of transportation, the synthesis and sales costs of synthetic polycarboxylate water reducers are unintentionally increased, forcing some consumers to use naphthalene-based water reducers that are more polluting to the environment, and such water reducers have already been sold in Europe. It is restricted in some countries, and may be restricted in China in the near future

Method used

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  • Method for synthesizing slow release type high slump loss resistant polycarboxylate water reducer at normal temperature
  • Method for synthesizing slow release type high slump loss resistant polycarboxylate water reducer at normal temperature

Examples

Experimental program
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Effect test

Embodiment 1

[0039] At 35°C, add 100 parts of isopentenol polyoxyethylene ether macromonomer, 3 parts of maleic anhydride and 77 parts of tap water into the reaction kettle, stir and dissolve into a uniform mixed solution a; dropwise add 5.4 parts of persulfuric acid Mixed solution b made of ammonium and 5.4 parts of hydrogen peroxide; after 10 minutes, add dropwise the mixed solution c made of 3.6 parts of sodium dithionite and 3.6 parts of mercaptopropionic acid; The mixed solution d made of sodium bicarbonate, the dropping time is 1.5h; after the dropping, keep warm for 2.5h to end the reaction; use NaOH solution to adjust the pH value to 6, and the obtained light yellow transparent liquid is polycarboxylate superplasticizer.

Embodiment 2

[0041] At 30°C, add 100 parts of isopentenol polyoxyethylene ether macromonomer, 4 parts of maleic anhydride and 76 parts of tap water into the reaction kettle, stir and dissolve into a uniform mixed solution a; dropwise add 5.4 parts of persulfuric acid Mixed solution b made of ammonium and 16.2 parts of hydrogen peroxide; after 10 minutes, add dropwise the mixed solution c made of 4 parts of sodium dithionite and 6 parts of mercaptopropionic acid; The mixed solution d made of sodium bicarbonate, the dropping time is 2 hours; after the dropping, keep warm for 2 hours to end the reaction; adjust the pH value to 6.5 with NaOH solution, and the obtained light yellow transparent liquid is polycarboxylate superplasticizer.

Embodiment 3

[0043] At 25°C, add 100 parts of isopentenol polyoxyethylene ether macromonomer, 5 parts of maleic anhydride and 75 parts of tap water into the reaction kettle, stir and dissolve to form a uniform mixed solution a; dropwise add 6 parts of persulfuric acid Mixed solution b made of ammonium and 12 parts of hydrogen peroxide; 10 minutes later, add dropwise the mixed solution c made of 6 parts of sodium dithionite and 12 parts of mercaptopropionic acid; The mixed solution d made of sodium bicarbonate, the dropping time is 2h; after the dropping, keep warm for 2.5h to end the reaction; use NaOH solution to adjust the pH value to 7, and the obtained light yellow transparent liquid is polycarboxylate superplasticizer.

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Abstract

The invention relates to a method for synthesizing a slow release type high slump loss resistant polycarboxylate water reducer at a normal temperature. The method comprises the following steps: (1) adding an TPEG macromonomer, maleic anhydride and water into a reaction kettle, stirring and dissolving to obtain a uniform mixed solution a; (2) dropwise adding a mixed solution b prepared from ammonium persulfate and hydrogen peroxide; (3) dropwise adding a mixed solution c prepared from sodium dithionite and mercaptopropionic acid; (4) dropwise adding a mixed solution d prepared from acrylic acid and sodium methallyl sulfonate; (5) after dropwise adding, performing heat preservation for 2-2.5 hours to complete reaction; (6) regulating the pH to be 6-7 to obtain light yellow transparent liquid, namely the polycarboxylate water reducer. With the adoption of a combined oxidation-reduction system, the reaction can be carried out at room temperature, the appropriate reaction temperature is within the scope of 5-35 DEG C, and heating is not needed in the synthesizing process. The prepared polycarboxylate water reducer has the characteristics of slow release, high slump loss resistance and the like. The polycarboxylate water reducer is wide in application range, low in requirement for production process and suitable for industrialized mass production.

Description

technical field [0001] The invention belongs to a production method of a concrete water-reducing agent, in particular to a method for synthesizing a slow-setting high-slump polycarboxylate water-reducer at room temperature by using a composite redox system. Background technique [0002] At present, polycarboxylate superplasticizers are widely used in the concrete industry due to their low dosage, high water reducing rate, and high strength, and the annual demand is gradually increasing. It has gradually replaced naphthalene, melamine, and amino The trend of sulfonic acid-based superplasticizers. However, for the current synthesis of polycarboxylate water reducers, thermal synthesis is usually used, and the synthesis temperature is between 60 and 90°C, and some are even higher. The relatively low solid content of the synthesized water reducer is relatively low. In the process of transportation, the synthesis and sales costs of synthetic polycarboxylate water reducers are uni...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08F283/06C08F222/06C08F220/06C08F228/02C04B24/16C04B103/30
CPCC04B24/165C04B2103/302C08F283/065C08F222/06C08F220/06C08F228/02
Inventor 莫祥银俞琛捷
Owner FUSHUN LUTONG CHEM
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