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Waterproof boiling-resisting cable processing method and waterproof boiling-resisting cable

A processing method and cable technology, which is applied in the processing field of waterproof and boiling-resistant cables and waterproof and boiling-resistant cables, can solve the problems of low waterproof and boiling-resistant cables, achieve performance improvement, and optimize production process control.

Inactive Publication Date: 2016-05-11
深圳市宏亚电子有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The current wires and cables are made of PVC resin (polythene) powder, plasticizer (plasticize), filler (loading agent), slip agent, stabilizer, toner and other ingredients according to the industry's established proportions. The level of waterproof and boiling resistance is low, generally about 40 hours

Method used

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  • Waterproof boiling-resisting cable processing method and waterproof boiling-resisting cable

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] Using metal copper as the raw material for the metal inner core, it is prepared into a wire with a diameter ranging from 0.5 to 5 mm;

[0036] In terms of mass fraction, 50% PVC resin powder, 23.5% plasticizer, 20% filler, 3.5% slip agent, 2.95% stabilizer and 0.05% toner are mixed to make powdery raw materials, and the above The mixed raw materials are melted by conventional techniques to form primary insulation materials;

[0037] Use an oven to bake at a temperature of 95±2°C for 2 hours to make it completely dry;

[0038] Then, extrude the dried primary insulating material on an extruder used to extrude insulating material at 140±5°C, and coat the material on the metal inner core.

Embodiment 2

[0040] Use metal aluminum as the raw material for the metal inner core, and prepare it into a wire with a diameter ranging from 0.5 to 5 mm;

[0041] In terms of mass fraction, 50% PVC resin powder, 23.5% plasticizer, 20% filler, 2.85% slip agent, 3.1% stabilizer and 0.05% toner are mixed to make powdery raw materials, and the above The mixed raw materials are melted by conventional techniques to form primary insulation materials;

[0042] Use an oven to bake at a temperature of 95±2°C for 2 hours to make it completely dry;

[0043] Then, extrude the dried primary insulating material on an extruder used to extrude insulating material at 140±5°C, and coat the material on the metal inner core;

[0044] A structural layer made of high temperature-resistant rubber material is arranged on the insulating layer, and an active calcium silicate reinforcing layer is sprayed on the structural layer;

[0045] Then wrap the woven wire mesh and the protective layer in turn.

Embodiment 3

[0047] Using metallic silver as the raw material for the metal inner core, it is prepared into a wire with a diameter range of 0.5mm;

[0048] In terms of mass fraction, 50% PVC resin powder, 23.5% plasticizer, 20% filler, 2.85% slip agent, 3.1% stabilizer and 0.05% toner are mixed to make powdery raw materials, and the above The mixed raw materials are melted by conventional techniques to form primary insulation materials;

[0049] Use an oven to bake at a temperature of 95±2°C for 2 hours to make it completely dry;

[0050] Then, extrude the dried primary insulating material on an extruder used to extrude insulating material at 140±5°C, and coat the material on the metal inner core;

[0051] Winding at least three metal inner cores wrapped with insulating layers together in a helical structure to make the main cable;

[0052] Wrap aluminum foil shielding outside the main cable;

[0053] Finally, a protective layer is provided on the outside of the aluminum foil shield.

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Abstract

The invention discloses a waterproof boiling-resisting cable processing method. The method comprises steps: S1, conductive metal is used for making a metal inner core for conducting current or an electric signal; S2, as mass fraction, 45% to 50% of PVC resin powder, 18% to 23.6% of a plasticizer, 15% to 20% of a loading agent, 1% to 3.5% of a lubricating formula, 1% to 3.8% of a stabilizer and 0.05% of toner serve as raw materials for melting to make a primary insulated material; then, the primary insulated material is extruded to form an insulated layer with a film-shaped structure, and the insulated layer coats the metal inner core. The invention also discloses a waterproof boiling-resisting cable made by the above method. In the waterproof boiling-resisting cable processing method provided by the invention, the processing process comprises a step in which the insulated material layer is squeezed out by a main engine for squeezing the insulated material out at a temperature of 140 to 180 DEG C and coats the conductive layer. Through changing the formula of the raw material and optimizing the extruding production process control, the waterproof boiling-resisting performance of the cable is greatly enhanced.

Description

technical field [0001] The invention relates to the technical field of power cables, in particular to a processing method for a waterproof and boiling-resistant cable and a waterproof and boiling-resistant cable. Background technique [0002] Wires and cables are wire products used to conduct current. Their structure is generally made of a metal material with high conductivity, and the inner core is wrapped with a plastic sheath. [0003] The current wires and cables are made of PVC resin (polythene) powder, plasticizer (plasticize), filler (loading agent), slip agent, stabilizer, toner and other ingredients according to the industry's established proportions. The level of waterproof and boiling resistance is low, generally about 40 hours. Contents of the invention [0004] The formula of wire and cable sheath rubber is complicated, and the improvement of its ratio needs to be verified by extrusion equipment. Therefore, the success rate of improving the waterproof and boi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01B13/00H01B13/06H01B13/14H01B9/00H01B9/02H01B7/282H01B7/29H01B7/02
CPCH01B13/00H01B7/02H01B7/282H01B7/2825H01B7/292H01B9/006H01B9/02H01B13/06H01B13/14
Inventor 张兵
Owner 深圳市宏亚电子有限公司