Malfunction alarm method based on piston rod vibration dynamic energy index

A fault alarm and dynamic energy technology, applied in the direction of measuring devices, testing of mechanical components, testing of machine/structural components, etc., can solve problems such as inability to achieve effective early warning of fracture faults, gas leakage, threats to the safe and stable production of enterprises, etc.

Active Publication Date: 2016-07-20
BEIJING BOHUA XINZHI SCI & TECH
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Problems solved by technology

[0002] Piston rod fracture is one of the vicious failures of reciprocating compressors, which will lead to cylinder collision, body damage, and gas leakage; Leading to the occurrence of fire and explosion accidents, which seriously threatens the safe and stable production of enterprises; at present, the compressors of relevant domestic petroleum and chemical enterprises generally lack vibration and displacement monitoring methods, relying on manual inspections, and backward monitoring and diagnosis methods of listening, watching, and touching cannot avoid pistons. The occurrence of rod breakage makes it impossible to stop in time after the fault occurs to avoid further deterioration of the fault;
[0003] In the research on reciprocating mechanical faults at home and abroad, most researchers focus on fault intelligent diagnosis and feature extraction methods, such as artificial neural network, support vector machine and other related intelligent algorithms are successively applied to the f

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  • Malfunction alarm method based on piston rod vibration dynamic energy index
  • Malfunction alarm method based on piston rod vibration dynamic energy index
  • Malfunction alarm method based on piston rod vibration dynamic energy index

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Embodiment Construction

[0054] At present, the on-line fault monitoring and diagnosis systems of reciprocating compressors in service at home and abroad all monitor the displacement of the piston rod. Some monitor the horizontal yaw displacement and vertical settlement displacement signals at the same time, and some monitor the displacement in a single direction; use The sensor is a non-contact eddy current sensor; through the displacement sensor in two directions, the on-line monitoring of the position change signal of the piston rod relative to the sensor during the movement of the piston rod can be realized. The sensor installation schematic diagram is as follows figure 1 As shown, the typical settlement and deflection displacement monitoring signals are as follows figure 2 shown;

[0055] The conventional displacement monitoring method belongs to relative parameter monitoring, that is, the sensor collects the difference between the signal in real time and the initial installation position, and cal...

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Abstract

The invention relates to a malfunction alarm method based on piston rod vibration dynamic energy index. The method includes the following steps: establishing a piston rod axle center displacement locus square, using a normal piston rod displacement to monitoring signals, calculating to acquire a piston rod axle center displacement locus, and extracting a piston rod axle center vibration energy index and a locus area. According to the invention, the method is directed at typical malfunctions, such as supporting ring wear, piston rod fastening bolt loosening and piston rod fracture, based on piston rod axle center vibration energy index, can effectively overcome detects of response delay and poor sensitivity of malfunction alarm in normal displacement monitoring, and has better practical application.

Description

technical field [0001] The invention relates to a fault alarm method based on the vibration dynamic energy index of a piston rod. Background technique [0002] Piston rod fracture is one of the vicious failures of reciprocating compressors, which will lead to cylinder collision, body damage, and gas leakage; Leading to the occurrence of fire and explosion accidents, which seriously threatens the safe and stable production of enterprises; at present, the compressors of relevant domestic petroleum and chemical enterprises generally lack vibration and displacement monitoring methods, relying on manual inspections, and backward monitoring and diagnosis methods of listening, watching, and touching cannot avoid pistons. The occurrence of rod breakage makes it impossible to stop in time after the fault occurs to avoid further deterioration of the fault; [0003] In the research on reciprocating mechanical faults at home and abroad, most researchers focus on fault intelligent diagn...

Claims

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Application Information

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IPC IPC(8): G01M13/02
CPCG01M13/028
Inventor 高晖邓化科赵大力董良遇
Owner BEIJING BOHUA XINZHI SCI & TECH
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