Weld surface defect identification method based on image texture

A technology for weld surface and defect identification, which is applied in the field of non-destructive testing and can solve problems such as not being applied to welds.

Inactive Publication Date: 2016-09-14
BEIJING UNIV OF TECH
View PDF3 Cites 50 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The gray level co-occurrence matrix analysis method is widely used in the detection and classification of geology, agroforestry and medicine, but it has not been applied to the defect identification and detection of welds at present. Soh et al [Texture analysis of SAR sea iceimagery using gray level co- Occurrence matrices[J].Geoscience&Remote SensingIEEE Tr

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Weld surface defect identification method based on image texture
  • Weld surface defect identification method based on image texture
  • Weld surface defect identification method based on image texture

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0068] Below in conjunction with concrete experiment the present invention will be further described:

[0069] The implementation process of this experiment includes the following steps:

[0070] In the experiment, five types of images with different surface welding quality (good, hole, welding deviation, welding bump and broken welding) were selected, and a total of 5×50 images were used as training samples. In addition, 5×8 images are collected as test samples.

[0071] Step 1: Image acquisition.

[0072] Image acquisition is performed on welds with different surface welding quality. In order to ensure the clarity of the image, errors caused by external light are corrected. Before collecting, set the camera's white balance red to 112, white balance green to 62, white balance blue to 123, hue to 15, saturation to 130 and contrast to -4. The collected images are true color RGB images. (Welds with different welding qualities are shown in Figure 1)

[0073] Step 2: Image pr...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention provides a weld surface defect identification method based on image texture. Miniature CCD camera photographing parameters are set according to the acquisition image standard; an acquired true color image is converted into a grey-scale map, and a gray scale co-occurrence matrix is created; 24 characteristic parameters in total, including energy, contrast, correlation, homogeneity, entropy and variance, are respectively extracted in the direction of 0 degree, 45 degrees, 90 degrees and 135 degrees, and normalization processing is performed on the extracted characteristic parameters; a BP neural network is trained by utilizing a training sample image, and the number of neurons of the neural network, a hidden layer transfer function, an output layer transfer function and a training algorithm transfer function are set; test sample characteristic parameters are outputted to the trained BP neural network to perform classification and identification; and the matching degree of the test sample and different types of surface welding quality training samples is calculated so that automatic classification and identification of the test sample surface welding quality can be completed.

Description

technical field [0001] The invention relates to a method for classifying and identifying weld surface defects, in particular to an automatic classifying and identifying method based on a gray scale co-occurrence matrix and a BP neural network. This method is suitable for classification and identification of weld surface defects, and belongs to the field of non-destructive testing. Background technique [0002] Welding technology is widely used in industrial production. At present, large workpieces are mostly completed by automatic welding technology. In the automatic welding process of the production line, it is inevitable that there will be defects such as holes, welding bumps, partial welding and broken welding that affect product quality. The existence of weld surface defects will greatly reduce the safety of welded products during the service period, ranging from product failure to leakage, to serious causes of brittle fracture of the product, causing serious casualties...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): G06K9/62G06N3/08G01N21/88
CPCG06N3/084G01N21/8851G01N2021/8893G06F18/2111G06F18/2413
Inventor 焦敬品李思源常予何存富吴斌
Owner BEIJING UNIV OF TECH
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products