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A high-flame-retardant, high-life, high-load, low-smoke, halogen-free building cloth wire and its preparation process

A high-load, high flame-retardant technology, applied in the direction of cable/conductor manufacturing, circuit, insulated cables, etc., can solve the problems of complex wiring process, equipment paralysis, high construction cost, etc., achieve halogen-free flame retardant performance, improve roundness The effect of high degree and convenient wiring

Active Publication Date: 2017-12-26
ZHONGTIAN TECH IND WIRE&CABLE SYST CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Wires and cables are similar to the blood vessels and nerves of the human body. In high-rise buildings, villas, family houses, hotels, hospitals, office buildings, schools, shopping malls and other crowded places, they are responsible for power supply, signal control and communication. The chief culprit of the second disaster, when a fire occurs, the ignited general cable will release a large amount of toxic gas and dense smoke, which will not only corrode the instrumentation equipment, cause the equipment to be paralyzed, but also cause people to suffer from inhalation of smoke. Cause poisoning or even death. If the cable is ignited in a small and closed space, it will quickly consume the oxygen in the space and produce poisonous gas, causing the personnel to die of hypoxia and suffocation immediately.
[0004] The existing GB / T 5023.3 standard BV cloth wire products have low flame retardancy, short life, low ampacity, and the cables are prone to embrittlement and cracking at -20°C, especially when the cables are burning and produce a lot of harmful smoke and toxic substances
Moreover, traditional wiring such as telephones and computer local area networks are independent, and cannot integrate composite cables with multi-purpose requirements such as home improvement communication, power transmission, and lighting. The wiring process is complicated and the construction cost is high.

Method used

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  • A high-flame-retardant, high-life, high-load, low-smoke, halogen-free building cloth wire and its preparation process
  • A high-flame-retardant, high-life, high-load, low-smoke, halogen-free building cloth wire and its preparation process
  • A high-flame-retardant, high-life, high-load, low-smoke, halogen-free building cloth wire and its preparation process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] see figure 1 , the present invention provides a technical solution: a high-flame-retardant, high-life, high-load, low-smoke, halogen-free building cloth wire, including a copper conductor layer 1, a conductor winding layer 2, a semiconducting dielectric coating 3, an inner insulating layer 4 and an outer Insulation layer 5, the outer side of the copper conductor layer 1 is coated with a plurality of conductor winding layers 2 formed by winding thin copper wires, the outer side of the conductor winding layer 2 is provided with an inner insulating layer 4, and the conductor winding layer 2 and the inner insulating layer 4 The gap is filled with a semiconducting dielectric coating 3 , and the outer surface of the inner insulating layer 4 is fixedly provided with an outer insulating layer 5 .

[0026] The copper conductor layer 1 is made of pure copper with a copper content ≥ 99.99%. The inner insulation layer 4 is an extruded irradiated polyolefin insulation layer, which ...

Embodiment 2

[0035]On the basis of Example 1, to meet the needs of integrated wiring in the building, the two-core high-flame-resistance, high-life, high-load, low-smoke, halogen-free architectural wiring is integrated with network cables and telephone lines. like figure 2 As shown, a network cable unit 6 is added, and the outside of the network cable unit 6 is wrapped with a network cable inner sheath 7 . The inner sheath 7 of the network cable is an extruded irradiated polyolefin material. According to the GB / T2406 test, the oxygen index of this material can reach 39, which has the precondition of high flame retardancy; Good processing performance is guaranteed; the service life of the material after crosslinking can reach 60-70 years, which is about 50% longer than that of conventional polyolefin materials. The cable thermal aging life test is carried out according to IEC 60216-1:2001: 90 The heat-resistant life at ℃ is 60.5 years, and the activation energy of the insulating material ...

Embodiment 3

[0050] On the basis of Example 1, in response to the integrated wiring requirements in the building, the three-core high-flame-resistance, high-life, high-load, low-smoke, halogen-free architectural wiring is integrated with network cables and telephone lines. like image 3 As shown, a network cable unit 6 is added, and the outside of the network cable unit 6 is wrapped with a network cable inner sheath 7 . The inner sheath 7 of the network cable is an extruded irradiated polyolefin material. According to the GB / T2406 test, the oxygen index of this material can reach 39, which has the precondition of high flame retardancy; Good processing performance is guaranteed; the service life of the material after crosslinking can reach 60-70 years, which is about 50% longer than that of conventional polyolefin materials. The cable thermal aging life test is carried out according to IEC 60216-1:2001: 90 The heat-resistant life at ℃ is 60.5 years, and the activation energy of the insulat...

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Abstract

The invention discloses a high-flame-resistance, high-life, high-load, low-smoke, halogen-free building cloth wire and its preparation process, including a copper conductor layer, a conductor winding layer, a semiconductive dielectric coating, an inner insulating layer and an outer insulating layer, and a single copper wire The outside of the conductor is covered with a number of conductor winding layers composed of thin copper wires. The outer surface of the conductor winding layer is provided with an inner insulation layer. The gap between the conductor winding layer and the inner insulation layer is filled with a semi-conductive dielectric coating. The outer surface of the inner insulation layer Fixedly provided with an outer insulating layer. The current carrying capacity of the cable conductor is increased through the composite conductor with single core plus winding structure and semiconductive dielectric coating. Using EVA+PE as the base material and adding the corresponding components of additives, a kind of radiation cross-linked polyolefin material is modified. After extrusion processing and irradiation, the cloth wire and cable have high service life, high flame retardancy, High cold resistance. The whole cable is designed with low-smoke and halogen-free system, so as to achieve good fire-resistant and flame-retardant effect, and does not produce toxic gas, so as to avoid harm to people in case of fire.

Description

technical field [0001] The invention relates to the technical field of wire and cable polymer material formula and cable technology, in particular to a preparation process of high flame-retardant, high-life, high-load, low-smoke, halogen-free building cloth wire. Background technique [0002] The application of electrical wires in the process of home decoration is closely related to personal and property safety. According to statistics from the fire department, most building fires are caused by wires and cables catching fire. Therefore, the quality of home improvement cloth wires is particularly important in the home improvement process. [0003] Wires and cables are similar to the blood vessels and nerves of the human body. In high-rise buildings, villas, family houses, hotels, hospitals, office buildings, schools, shopping malls and other crowded places, they are responsible for power supply, signal control and communication. The chief culprit of the second disaster, when...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01B7/295H01B7/28H01B7/17H01B7/02H01B13/14H01B13/24H01B13/00
CPCY02A30/14
Inventor 顾小刚刘凤勤梁斌石峰季咏金
Owner ZHONGTIAN TECH IND WIRE&CABLE SYST CO LTD
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