Underwater bearing of flush slag stirring cage machine and sealing device of underwater bearing

A technology of sealing device and underwater bearing, which is applied in the direction of engine sealing, mechanical equipment, engine components, etc., can solve the problem of unreliable sealing of underwater bearings, achieve the effects of reducing equipment maintenance, reducing production costs, and high hardness

Active Publication Date: 2016-10-26
马鞍山市方正机械制造有限责任公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0009] In order to solve the problem that the existing underwater bearings cannot be reliably sealed, the present invention provides an underwater bearing of a water flushing slag mixing machine and its sealing device; the present invention adopts a three-stage seal combining a combined seal and an improved mechanical seal This method seals the underwater bearing, which increases the service life of the bearing from three months to more than one year, which greatly reduces the amount of equipment maintenance, reduces production costs, and significantly improves production efficiency. It is suitable for smelting, chemical and other fields similar underwater sealing

Method used

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  • Underwater bearing of flush slag stirring cage machine and sealing device of underwater bearing
  • Underwater bearing of flush slag stirring cage machine and sealing device of underwater bearing

Examples

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Effect test

Embodiment 1

[0038] combine figure 1 with figure 2,本实施例的一种水冲渣搅笼机水下轴承的密封装置,包括三级密封结构和外供油路,其中:

[0039] 第一级为组合型迷宫密封,包括倒扣密封杯5、迷宫密封圈6和密封座20,密封座20固定于轴承座21上,倒扣密封杯5固定于轴套18上;轴套18随搅笼机主轴17一起旋转,密封座20表面经过防腐和硬化处理。倒扣密封杯5杯口内壁设置密封槽,所述的迷宫密封圈6嵌于该密封槽内,本实施例在杯口处设置3层氟胶材料迷宫密封圈6,通过迷宫密封圈6将倒扣密封杯5与密封座20间缝隙密封。

[0040] 第二级为机械密封,包括静环8、动环9、动环支座10、弹簧11、静环支座12、传动销13、一级O型密封圈14和二级O型密封圈15,动环9固定于动环支座10内,动环支座10受压于弹簧11,且动环支座10和倒扣密封杯5的接触面嵌有一级O型密封圈14,动环支座10通过氟胶材料制成的一级O型密封圈14支承于倒扣密封杯5内。所述的静环8固定于静环支座12内,静环支座12和密封座20的接触面嵌有二级O型密封圈15,静环支座12通过二级O型密封圈15支承于密封座20内。搅笼机主轴17通过轴套18、倒扣密封杯5和传动销13带动动环支座10旋转,进而带动动环9相对于静环8旋转。静环8和动环9使用耐磨硬质合金材料YG8制成,且静环8和动环9的接触面粗糙度均在Ra0.4以下。

[0041] 值得说明的是,本实施例将静环支座12与密封座20之间的防转配合面19设置为球面,该防转配合面19的弧面半径R为300mm。静环支座12通过二级O型密封圈15和该防转配合面19支承于密封座20内,使得搅笼机主轴17和锡青铜轴承16之间有微量摆动的情况下,静环8仍能相对动环9固定。

[0042] 第三级为组合骨架油封,包括3层组合设置的双唇骨架油封7,该双唇骨架油封7由氟胶材料制成,设置于轴套18和密封座20之间。

[0043] 所述外供油路为机械密封的静环8和动环9接触面提供润滑液,外供油路包括液压空气滤清器1和润滑液罐2,液压空气滤清器1设置于润滑液罐2上部,润滑液罐2通过管道与密封装置内部油路连通,润滑液罐2的侧部设置有油位镜3,通过油位镜3观察,定期加注润滑油,保证机械密封的静环8和动环9正常运转。

[004...

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Abstract

The invention discloses an underwater bearing of a flush slag stirring cage machine and a sealing device of the underwater bearing, and belongs to the technical field of stirring cage machines. The underwater bearing comprises three stages of sealing structures. A combined labyrinth seal serves as the first stage, that is, a sealing seat is fixed to a bearing pedestal, and an inverted sealing cup is fixed to a shaft sleeve; and a clearance between the inverted sealing cup and the sealing seat is sealed through a labyrinth sealing ring. A mechanical seal serves as the second stage, that is, a moving ring is fixed in a moving ring support, the moving ring support is pressed by a spring, and the moving ring support is arranged in the inverted sealing cup; and a static ring is fixed in a static ring support, the static ring support is arranged in the sealing seat, a spindle of the stirring cage machine drives the moving ring support to rotate, and then the moving ring is driven to rotate relative to the static ring. A combined frame oil seal serves as the third stage and comprises the multi-layer combined dual-lip frame oil seal. The underwater bearing is sealed, and therefore the service life of the bearing is prolonged to one year or above from three months, the equipment maintenance amount is relieved, production cost is reduced, and the underwater bearing can be suitable for similar work conditions decreased the fields of smelting, chemical engineering and the like.

Description

technical field [0001] 本发明涉及搅笼机技术领域,更具体地说,涉及一种水冲渣搅笼机水下轴承及其密封装置。 Background technique [0002] 冶炼生铁时,明特法高炉水冲渣处理系统具有设备布置紧凑,占地面积小,节能环保的特点,因而在钢铁冶炼企业进行高炉熔渣处理系统中被普遍使用,其核心设备就是搅笼机,搅笼机通过控制倾斜深入放置在水渣池里的螺旋叶片连续旋转,不断把经过水力冲制形成的水渣向上输送,在螺旋上升的过程中实现渣水分离,得到极高经济价值的干渣原料。 [0003] 搅笼机主轴尾轴承必须沉入水渣池底进行工作,其工作环境恶劣,水汽温度接近100℃,渣池里含有大量粒化渣,主要成分为二氧化硅、氧化钙、氧化镁等硅酸盐和铝酸盐,颗粒细微,硬度极高,一旦进入主轴轴承里,极易被嵌入轴承表面,短时间内就会使锡青铜轴承套和轴颈发生严重磨损;另外,脂润滑轴承的工作条件也不允许有水汽渗入,否则,很快会稀释轴承润滑脂,使轴承无法正常工作。 [0004] 搅笼机水下轴承一直是关系到高炉水渣搅笼机使用寿命的一大关键难题,尤其是随着人们环保意识的不断加强,高炉水渣搅笼机已越来越多地被钢铁企业广泛采用,高炉水渣搅笼机水下轴承的质量,尤其是使用寿命直接关系到高炉水渣搅笼机的经济效益和社会效益,为此,高炉水渣搅笼机用户都急于寻找一种既经济又耐用的新型水下轴承。 [0005] 然而,现役设备搅笼机的水下轴承密封结构多采用迷宫密封圈密封,还有一些其他类型的阻隔密封,所谓迷宫密封圈密封即在密封槽里镶嵌2~3道迷宫密封圈,此种密封结构在高炉水渣池里无法保证既耐高温又耐磨损,且不具有跟随性,往往使用1~2个月就会出现传动间隙,而一旦转轴和轴套之间产生间隙,泥沙和水即会渗入轴承内部,加剧内部轴承磨损直到损坏,使得水下轴承最多3~4个月就要更换,设备维修频繁,更换备件成本高,严重影响生产。 [0006] 经检索,中国专利申请号200920004085.5,申请日为2009年2月1日,发明创造名称为:一种新型水下轴头;该申请案的法兰通过键联接轴和轴套,经过轴承作相对于轴承端盖、轴承座、密封盖和压盖的转动,在密封盖与轴套间隙内装有弹簧,压环、密封环和支承环,弹簧一端作用于压盖,另一端作用于压环,使密封环和支承环始终填满密封盖与轴套间的转...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F16J15/3204F16J15/34F16J15/38F16J15/447
CPCF16J15/3204F16J15/3404F16J15/3496F16J15/38F16J15/447
Inventor 魏志军郑木生
Owner 马鞍山市方正机械制造有限责任公司
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