Industrial process monitoring method and application based on improved principal component tracking

A principal component tracking and industrial process technology, applied in the field of online industrial fault detection and identification, can solve problems such as unsuitable statistics, achieve the effect of reducing the dimension of data calculation and improving the effect

Inactive Publication Date: 2019-07-16
ZHEJIANG UNIV
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  • Abstract
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  • Application Information

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Problems solved by technology

This method applies the principal component tracking method and uses the PCA statistics in the low-rank matrix for fault detection, but as mentioned above, the statistics of the PCA method are not suitable for direct application in the principal component tracking method

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  • Industrial process monitoring method and application based on improved principal component tracking
  • Industrial process monitoring method and application based on improved principal component tracking
  • Industrial process monitoring method and application based on improved principal component tracking

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Embodiment

[0076] Blast furnace ironmaking is an important link in steel production and an important indicator to measure a country's economic level and comprehensive national strength. It is very necessary to ensure the safe and stable operation of large-scale blast furnace system in terms of economy and safety, so it is of great significance to study the abnormal working condition diagnosis and safe operation methods of large-scale blast furnace.

[0077] During blast furnace production, iron ore, coke, and flux (limestone) for slagging are loaded from the top of the furnace, and preheated air is blown in from the tuyeres located at the lower part of the furnace along the periphery of the furnace. At high temperature, the carbon in coke (some blast furnaces also inject auxiliary fuels such as pulverized coal, heavy oil, and natural gas) burns with the oxygen blown into the air to generate carbon monoxide, and removes the oxygen in the iron ore during the process of rising in the furnace...

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Abstract

The invention discloses an industrial process monitoring method based on improved principal component tracking and its application, belonging to the technical field of industrial process monitoring and diagnosis. First, the principal component tracking method based on the low-rank matrix representation is used to decompose the industrial collected data to obtain a low-rank coefficient matrix that contains all the variable relationships of the process. Second, use the low-rank coefficient matrix and the correlation coefficient weights of the variables in the training matrix to construct L 2 Statistics for fault detection and identification. According to the principles of low-rank matrix representation and principal component tracking method, the present invention integrates low-rank matrix representation algorithm into principal component tracking, constructs a model of principal component tracking algorithm based on low-rank matrix representation, and uses this model for online monitoring , making full use of the correlation between variables in the training matrix and the effective information contained in the variables of the training matrix. The method of the invention has higher accuracy for the detection and identification of industrial faults with abnormal values.

Description

technical field [0001] The invention belongs to the field of industrial process monitoring and fault diagnosis, in particular to an online industrial fault detection and identification based on principal component tracking represented by a low-rank matrix, using L 2 Statistics. Background technique [0002] Industrial process production is the pillar industry of national economic development, so it is very important to ensure the efficiency and stability of the production process. Process monitoring is mainly divided into four steps: model building, fault detection, fault identification, and process reconstruction. Fault detection and identification is a critical step in process monitoring. [0003] Industrial process monitoring methods are divided into three categories: methods based on quantitative mathematical models, methods based on knowledge and methods based on data-driven. Compared with mechanism-based models and knowledge-based methods, data-driven process monito...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G05B23/02
Inventor 杨春节潘怡君安汝峤孙优贤
Owner ZHEJIANG UNIV
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