Method for monitoring crack defects in heavy load runway girder

A technology for driving girders and heavy loads, which is applied in the analysis of solids using sonic/ultrasonic/infrasonic waves, can solve problems such as cracking, inconvenient detection in high-altitude inspection operations, and inability to detect cracks and defects in key parts of the girders in time, to avoid huge losses.

Active Publication Date: 2017-04-19
SHANGHAI JINYI INSPECTION TECH
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  • Abstract
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  • Claims
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Problems solved by technology

[0004] The technical problem to be solved by the present invention is to provide a monitoring method for crack defects of heavy-duty traveling girders, which solves the problems of inconvenient detection at high altitude after installation of the traveling girders, failure to detect the occurrence, expansion, and cracking of crack defects in key parts of the girders in time, Through monitoring, forecasting and predictive maintenance, timely discover potential safety hazards and avoid huge losses caused by accidents

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  • Method for monitoring crack defects in heavy load runway girder
  • Method for monitoring crack defects in heavy load runway girder
  • Method for monitoring crack defects in heavy load runway girder

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Embodiment Construction

[0018] Example figure 2 and image 3 As shown, the monitoring method for the crack defect of the heavy-duty traveling girder of the present invention comprises the following steps:

[0019] Step 1. Pass the sensitivity test, that is, use the comparison test block to clearly show the echo of the artificial groove with a certain size from the probe as a benchmark, and select two electromagnetic ultrasonic surface wave probes 4 that meet the monitoring sensitivity requirements; The size of the driving girder is different, and the detection distance is different, so the sensitivity test is carried out with a certain size of the probe distance from the comparison test block, which is determined according to the size of the driving girder and the detection distance;

[0020] Step 2. Based on the convenience of the vehicle frame structure and probe arrangement, two surface wave probes 4 are arranged opposite or side by side at the arc-shaped part 11 of the vehicle frame web 1 locat...

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Abstract

The invention discloses a method for monitoring crack defects in a heavy load runway girder. According to the method, electromagnetic ultrasonic surface wave probes that satisfy the sensitivity requirement are chosen and oppositely/parallelly arranged on the arc parts of the runway girder web in the column shoulder beam; the plug ends of the cables of the probes are connected to an electromagnetic ultrasonic data collecting instrument so as to perform onsite echo data collection; the change of echo is observed, when the structural echo of the arc surface of the runway girder web just disappears, the position of the acoustic beam angle of the probes is taken as the position for fixing the probes; after the probes are fixed, the waveform data of each probe is collected and observed at regular intervals and compared; when obviously abnormal echoes are found, a reliable method is adopted to confirm the property of the echoes, the extension situation of the abnormal echoes of crack defects is determined through regularly collected echo data so as to judge whether the runway girder is cracked or not. The defects of conventional detection modes are overcome by the provided method, through the prediction, the safety hazards can be found in time, and the great loss of accidents is avoided.

Description

technical field [0001] The invention relates to a method for monitoring crack defects of heavy-duty traveling girders. Background technique [0002] During the use of the heavy-duty crane girder, cracks may occur in the key stress parts of the structure. Severe crack propagation will lead to cracking of the girder, resulting in serious safety production accidents and huge economic losses. A Baosteel factory once shut down due to a cracking accident of the crane girder It has been nearly a month, so it is very necessary to grasp the crack defects of the driving frame. Non-destructive testing technology can accurately detect and quantify cracks in steel structures. Therefore, the surface defect detection method based on non-destructive testing-magnetic particle testing is widely used by users. Complicated preparation, especially for girders with reinforced deck structures such as figure 1 As shown, the cover plate 2 is connected to the web 1 by welding, and the web 1 between...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N29/04
Inventor 于宝虹沈凯峰张旭东张晨红
Owner SHANGHAI JINYI INSPECTION TECH
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