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Permanent magnet, motor, and generator

A permanent magnet and process technology, applied in the field of electric motors, generators, and permanent magnets, can solve problems such as coercive force drop

Active Publication Date: 2017-04-19
KK TOSHIBA
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

High concentration of Fe is considered to be effective in high magnetization of Sm-Co magnets, but in conventional production methods, coercive force tends to decrease due to high concentration of Fe

Method used

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  • Permanent magnet, motor, and generator
  • Permanent magnet, motor, and generator
  • Permanent magnet, motor, and generator

Examples

Experimental program
Comparison scheme
Effect test

no. 1 approach

[0022] The permanent magnet of this embodiment and an example of its manufacturing method will be described below.

[0023] figure 1 It is a flowchart showing an example of a method of manufacturing a permanent magnet according to this embodiment. Such as figure 1 As shown, the example of the manufacturing method of the permanent magnet of this embodiment includes a compression molded body manufacturing step (S1), a sintering step (S2), a solution heat treatment (S3) step, and an aging treatment step ( S4).

[0024] An example of a permanent magnet that can be produced will be described based on the example of the production method described above. Permanent magnets, for example, have the composition formula: R p Fe q m r Cu t co 100-p-q-r-t (wherein, R is at least one element selected from rare earth elements, M is at least one element selected from Zr, Ti, and Hf, p is a number satisfying 10.5≤p≤12.5 atomic %, and q is a number satisfying 27 ≤q≤40 atomic %, r is a n...

no. 2 approach

[0107] The permanent magnet of the first embodiment can be used for various motors or generators. In addition, it can also be used as a fixed magnet or a variable magnet of a variable magnetic flux motor or a variable magnetic flux generator. By using the permanent magnet of the first embodiment, various motors or generators are configured. In the case where the permanent magnet of the first embodiment is used in a variable magnetic flux motor, for example, Japanese Patent Laid-Open No. 2008-29148 or Japanese Patent Laid-Open No. 2008-43172 can be used in the configuration or drive system of the variable magnetic flux motor. technology disclosed in the bulletin.

[0108] Next, a motor and a generator having the permanent magnets described above will be described with reference to the drawings. Figure 7 It is a figure which shows the permanent magnet motor in this embodiment. Figure 7 In the illustrated permanent magnet motor 21 , a rotor (rotator) 23 is disposed within a ...

Embodiment 1~ Embodiment 4

[0118] The raw materials used in the permanent magnet are weighed and mixed according to a prescribed ratio, and then arc-melted in an Ar gas atmosphere to produce an alloy ingot. The alloy ingot is then roughly pulverized and pulverized by a jet mill to prepare an alloy powder which is a raw material powder of a magnet. The obtained alloy powder was press-formed in a magnetic field to produce a compression-formed body.

[0119] Next, as shown in Table 1, the compression molded body of the alloy powder with a total weight of 200 g was arranged in the mass production sintering furnace chamber, and as a preliminary sintering process, the chamber was set at 9.0×10 -2 In a vacuum state below Pa, the temperature is raised to 1165°C, and the temperature is maintained for 40 minutes. After that, Ar gas is introduced as the main sintering process, the temperature is raised to 1205°C in an Ar atmosphere, and the temperature is maintained for 6 hours to perform sintering.

[0120] Next...

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Abstract

Provided is a high-performance permanent magnet. A solutionizing treatment is performed, said treatment containing: a step for heat-treating at a temperature TST; a step for placing a cooling member, which has a first layer and a second layer that is disposed on the first layer, between a heating body and an object to be treated, such that the first layer is positioned on the side of the object to be treated; and a step for conveying, to outside a heating chamber, the cooling member and the object to be treated, and cooling the object to be treated until the temperature of said object reaches a temperature that is lower than the temperature TST-200 DEG C. In the step for cooling the object to be treated, the cooling speed at which the temperature of said object reaches the temperature TST-200 DEG C is at least 5 DEG C / s.

Description

technical field [0001] The invention according to the embodiment of the present invention relates to a permanent magnet, a motor, and a generator. Background technique [0002] As examples of high-performance rare-earth magnets, Sm—Co-based magnets, Nd—Fe—B-based magnets, and the like are known. In these magnets, Fe and Co contribute to the increase of saturation magnetization. In addition, these magnets contain rare earth elements such as Nd or Sm, and provide a large magnetic anisotropy derived from the behavior of 4f electrons of the rare earth elements in the crystallization field. Thereby, a large coercive force can be obtained, and a high-performance magnet can be realized. [0003] Such high-performance magnets are mainly used in electrical equipment such as motors, speakers, and measuring instruments. In order to cope with the recent increase in the size, weight, and power consumption of various electrical equipment, higher-performance permanent magnets having an ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F41/02H01F1/055H01F1/08
CPCB22F3/003C21D1/00C21D1/26F27B5/04H01F1/0557H01F1/0596H02K1/02H02K1/276H02K1/2766H02K15/03B22F2999/00F27B9/12F27B9/38F27B9/39F27B17/0016F27D3/0024F27D15/00F27B2009/3066B22F3/24B22F2998/10C22C38/002C22C38/005C22C38/10C22C38/14C22C38/16H01F41/0266B22F3/087B22F3/10B22F2003/248B22F2203/03B22F2203/11B22F2202/05H01F1/053H01F7/02H01F41/0253C22C19/07C22C30/02H01F1/08B22F3/16B22F2301/355H01F1/0536H02K21/00
Inventor 真田直幸樱田新哉堀内阳介萩原将也远藤将起寺田贵洋近冈秀男
Owner KK TOSHIBA