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Efficient and environment-friendly cleaning process for re-manufactured steel part of automotive turbocharger

A turbocharger and remanufacturing technology, applied in liquid cleaning methods, chemical instruments and methods, cleaning methods and utensils, etc., can solve problems such as cost and material waste, high scrap rate, and large environmental pollution, and achieve Promote sustainable and healthy development, reduce waste water discharge, and improve the effect of remanufacturing rate

Inactive Publication Date: 2017-04-26
江苏毅合捷汽车科技股份有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Our country has entered the automobile society. A large number of automobiles are scrapped every year, and the turbochargers used for these scrapped automobiles are also scrapped. At present, there are basically two treatment methods for steel parts: one is to use steel parts for simple oil cleaning, and there is no consideration for surface rust, especially inner surface rust. The quality has a bad impact, the oil cleaning situation is not very ideal, the waste rate is high and the waste water discharge is large, the environmental pollution is great, and the requirements for remanufacturing cannot be met; the second is to return to the furnace for smelting, resulting in a large waste of cost and materials, and energy consumption. , environmental pollution has increased significantly

Method used

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Embodiment Construction

[0024] In order to facilitate understanding of the present invention, the present invention enumerates the following examples. It should be clear to those skilled in the art that the embodiments are only for helping to understand the present invention, and should not be regarded as specific limitations on the present invention.

[0025] A high-efficiency green automobile turbocharger remanufacturing steel parts cleaning process comprises the following steps:

[0026] 1) Soaking: Soak the steel parts with a liquid containing cleaning agent. During the soaking process, the soaking liquid should submerge all the steel parts, remove easy-to-fall oil stains, carbon deposits and other foreign matters, and soften stubborn oil stains, carbon deposits and other foreign matters; Add heavily polluted metal cleaning agent to the soaking solution in the step, the volume fraction is 1:10, the temperature of the soaking solution is 60°C-80°C, and the soaking time is 2-4 hours. If soaking at ...

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Abstract

The invention provides an efficient and environment-friendly cleaning process for a re-manufactured steel part of an automotive turbocharger. The process comprises the following steps: 1) soaking; 2) washing; 3) ultrasonic coarse washing; 4) ultrasonic finish washing; 5) primary rinsing; 6) rust removal ultrasonic washing; 7) manual polishing; 8) secondary rinsing; 9) anti-rust treatment; and 10) drying. The efficient and environment-friendly cleaning process for the re-manufactured steel part of the automotive turbocharger adopts a novel rust removal process, optimizes an oily sludge removal process in factors such as time, formula proportion, temperature and mode, can efficiently and thoroughly remove foreign matters such as oily sludge, carbon deposition, rust and dust on old steel parts of a radial flow type and a mixed flow type turbocharger with re-manufacturing value, thereby laying a solid foundation for the re-manufactured turbocharger as a new one; therefore, the re-manufacturing ratio of the turbocharger is enhanced, energy and materials are effectively saved, the cost is lowered, the discharge of waste water is reduced to a great extent, and persistent and healthy development of the turbocharger industry is powerfully accelerated.

Description

technical field [0001] The invention belongs to the automobile turbocharger remanufacturing technology, in particular to a high-efficiency and green cleaning process for remanufacturing steel parts of the automobile turbocharger. Background technique [0002] Our country has entered the automobile society. A large number of automobiles are scrapped every year, and the turbochargers used for these scrapped automobiles are also scrapped. At present, there are basically two treatment methods for steel parts: one is to use steel parts for simple oil cleaning, and there is no consideration for surface rust, especially inner surface rust. The quality has a bad impact, the oil cleaning situation is not very ideal, the waste rate is high and the waste water discharge is large, the environmental pollution is great, and the requirements for remanufacturing cannot be met; the second is to return to the furnace for smelting, resulting in a large waste of cost and materials, and energy c...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B08B3/08B08B3/02B08B3/12B08B3/10C23G3/00
CPCB08B3/02B08B3/08B08B3/10B08B3/12B08B2203/007C23G3/00
Inventor 黄永平刘全
Owner 江苏毅合捷汽车科技股份有限公司
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