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Worm reducer with intelligent monitoring system

An intelligent monitoring system, the technology of worm gear reducer, applied in the direction of belt/chain/gear, mechanical equipment, gear transmission, etc., can solve the problems of oil-free lubrication and dry friction, the reducer does not know when to change the oil, etc., to avoid the use of Life, avoid rapid temperature rise or oil leakage and deterioration failure, the effect of long service life

Pending Publication Date: 2017-06-13
四川鑫宇昌栋淮纳米科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The invention provides a worm gear reducer with an intelligent monitoring system to solve the problem that the existing reducer does not know when to change the oil, and may even cause dry friction without oil lubrication

Method used

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  • Worm reducer with intelligent monitoring system
  • Worm reducer with intelligent monitoring system

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] Such as Figure 1-Figure 2 As shown, a worm gear reducer with an intelligent monitoring system includes an oil tank 1, a worm gear 6 and a worm 4 that mesh with each other, and a fixed orifice 3 that is co-cast with the oil tank 1 is provided under the oil tank 1. The oil tank 1 The bearing 15 for installing the worm gear 6 and the worm screw 4 is installed inside, and the oil tank 1 is filled with lubricating oil at least not past the meshing position of the worm gear 6 and the worm screw 4, and the worm gear 6 is connected with an output shaft 5 extending to the outside of the oil tank 1. The top of 1 is provided with an alarm device hole 14 communicating with the inner cavity of the fuel tank 1. The diameter of the alarm device hole 14 is 8-10 mm. A imaging glass tube is inserted into the alarm device hole 14. The imaging glass The lower end of the tube extends below the position where the worm wheel 6 and the worm screw 4 are engaged with each other. A photoelectric...

Embodiment 2

[0022] Further optimized on the basis of a worm gear reducer with an intelligent monitoring system described in Embodiment 1, one end of the worm 4 extends to the outside of the fuel tank 1, and the connection between the output shaft 5 and the worm 4 and the fuel tank 1 is provided with A sealing cover 13 to prevent lubricating oil from leaking. The side of the oil tank 1 is provided with an auxiliary oil tank 2 for self-circulation cooling and storage of the lubricating oil. The upper oil hole 17 and the lower oil hole 18 of circulation.

[0023] The reducer provided in this embodiment is changed from a single fuel tank to a double fuel tank square structure with fuel tank 1 and auxiliary fuel tank 2. The fuel tank 1 is used to install the worm gear 6 and the worm 4. The worm gear 6 and the worm 4 are the heart of the reducer, and the auxiliary fuel tank 2 is used. The cold and hot self-circulation of lubricating oil is carried out in the auxiliary oil tank 1, and the high-s...

Embodiment 3

[0026] Such as figure 2 As shown, further optimization is carried out on the basis of the new high-end reducer with lubricating oil cooling and heating self-circulation described in Example 1, so that it has the function of automatically absorbing lubricating oil residues, ensuring that the lubricating oil remains clear for a long time, and the lower oil hole 18 The bottom of the oil tank 1 below and the bottom of the fuel tank 1 on the opposite side of the lower oil hole 18 are provided with a dregs storage tank 19, and the size of the dregs storage tank 19 is 30*15*15 mm. The magnet is fixed with the dregs storage tank 19 through the insulating plate or insulating glue bonded at its bottom, and the notch of the dregs storage tank 19 is provided with a 35*10*1 mm stopper to prevent the dregs from being stored in the dregs storage tank 19. Along with the cold and hot self-circulation movement of the oil, it is re-entangled in the box. The purpose of the present embodiment is ...

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Abstract

The invention discloses a worm reducer with an intelligent monitoring system, and relates to the field of worm reducer manufacturing. The worm reducer comprises an oil tank, a worm gear and a worm, wherein the worm gear and the worm are mutually meshed through multiple teeth; a fixed pore plate is arranged at the lower part of the oil tank; bearings of special high-strength wear-resistant aluminum alloy worm gear and worm are arranged in the oil tank; compounded lubricating oil which spills over the meshed position of the worm gear and the worm is contained in the oil tank; the worm gear is connected with an output shaft which extends to the outside of the oil tank; an alarm device hole communicating with an inner cavity of the oil tank is formed in the top of the oil tank; a glass tube is inserted into the alarm device hole; and a photoelectric digital sensor, a temperature sensor and a voice alarm apparatus are arranged in the glass tube to form the intelligent monitoring system, so that the technical problems of an existing reducer are solved.

Description

technical field [0001] The invention relates to the field of worm gear reducer manufacturing, in particular to a worm gear reducer with an intelligent monitoring system. Background technique [0002] The high-end worm gear reducer is a relatively precise machine with tight design, more than four teeth at the same time, multi-teeth meshing, large and stable transmission ratio, and low noise. Power and movement, lower revs, more torque. According to the transmission type reducer can be divided into gear reducer, worm reducer and planetary , heavy machinery and tools used in construction, processing machine tools and automatic production equipment used in the machinery industry, to common household appliances, instruments and meters in daily life, etc., its application can range from large power transmission to small load and precise angle transmission. See its wide application. [0003] For a long time, worm gear reducers in my country generally have low manufacturing preci...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F16H1/16F16H57/04
CPCF16H1/16F16H57/0405F16H57/0413F16H57/0498
Inventor 邓才松张永生许红英陈蓉邓鸿月
Owner 四川鑫宇昌栋淮纳米科技有限公司
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