Automatic system for producing toothed plate structures in automobile seats

A technology for an automation system and a car seat, which is applied in the field of automated production systems, can solve the problem that the welding process requirements of the toothed plate connecting plate and the rack are quite high, and achieve the effects of easy welding quality, improving work efficiency and avoiding manual operation errors.

Inactive Publication Date: 2017-06-20
上海唐立工业科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In order to solve the above problems, a split tooth plate has appeared, which is composed of a tooth plate connecting plate with a rotation center and a rack meshing with the gear. The tooth plate connecting plate and the rack are fixed by welding, as disclosed in the Chinese utility model patent "A Tooth Plate Structure Used in Car Seats" (CN205836584), because the materials and thickness of the tooth plate connecting plate and the rack are different, and the weld formed when the two are welded is composed of an arc seam and It is composed of a broken line seam, so the welding process requirements of the tooth plate connecting plate and the rack are quite high. Ordinary welding equipment cannot complete the whole process well. It is necessary to research and develop a whole set of materials and shape characteristics that match the split tooth plate structure. Welding system can produce products that meet the requirements of use

Method used

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  • Automatic system for producing toothed plate structures in automobile seats
  • Automatic system for producing toothed plate structures in automobile seats
  • Automatic system for producing toothed plate structures in automobile seats

Examples

Experimental program
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Embodiment 1

[0031] Example 1: see Figure 1~3 As shown, an automated system for producing a tooth plate structure in a car seat includes a feeding mechanism, a pre-positioning mechanism, a welding mechanism, a discharging mechanism, and a visual inspection mechanism 10, wherein:

[0032] The feeding mechanism includes a rack upper material position 1 and a connecting plate material position 2. The rack upper material position 1 and the connecting plate material position 2 are respectively sent to the pre-positioning mechanism by a feeding mechanical arm 3 ;

[0033] The pre-positioning mechanism includes at least one positioning table 4, the positioning table 4 is provided with a connecting plate positioning pin matching the rotation center hole of the tooth plate, and the positioning table is sent to the welding mechanism through a transmission mechanism;

[0034] The welding mechanism includes a welding platform 5, a laser welding device 6 and a magnetic gripper 7. The magnetic gripper 7 grab...

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PUM

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Abstract

The invention discloses an automatic system for producing toothed plate structures in automobile seats. The automatic system is characterized by comprising a charging mechanism, a re-positioning mechanism, a welding mechanism, a discharging mechanism and a visual detection mechanism, wherein the charging mechanism comprises a rack charging station and a connection plate charging station; the pre-positioning mechanism comprises at least one positioning table; a connection plate positioning pin which is matched with a toothed plate rotary central hole is arranged on the positioning table; the welding mechanism comprises a welding platform, a laser welding device and a magnetic clamping component; the discharging mechanism comprises a discharging mechanical arm and a conveyer belt; the visual detection mechanism judges whether the toothed plates are qualified or not through an image comparison device; unqualified products are removed; and qualified products are output by the conveyer belt. By adopting the automatic system, automatic production of the toothed plate structures is realized through charging, positioning, welding, discharging and detecting; and production yield and production efficiency are improved.

Description

Technical field [0001] The invention relates to an automated production system for automobile parts, in particular to an automated system for producing a tooth plate structure in an automobile seat. Background technique [0002] The height of the seat cushion of the car seat is transmitted by meshing with the gear plate of the seat cushion through the gear of the height adjuster. The traditional tooth plate is an integral part, and the whole tooth plate is formed by stamping. In order to ensure the meshing accuracy of the tooth plate and the gear and the strength of the tooth plate, the production cost of the integral tooth plate structure is relatively high. [0003] In order to solve the above problems, a split tooth plate has appeared, which is composed of a tooth plate connecting plate with a rotation center and a rack gear meshing with the gear. The tooth plate connecting plate and the rack are fixed by welding, as disclosed in the Chinese utility model patent. "A tooth plat...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K26/21B23K26/70
CPCB23K26/21B23K26/70B23K26/702
Inventor 童东京
Owner 上海唐立工业科技有限公司
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