High modulus single-site lldpe
A gravimetric, high-density polyethylene technology for applications, home appliances, flat products, etc., which can solve problems such as low modulus
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Embodiment 1
[0154] This example illustrates the preparation of blown films using the sLLDPE and sHDPE-1 described above. All films of this example had a thickness of 2 mils. The films of the present invention also contain a nucleating agent (sold under the trademark HPN 20E by Milliken Chemicals). A total of 10 different blown films were prepared in this example. A first control film (1-C in Table 2) was prepared using 100% sLLDPE-1 and no nucleating agent. As shown in Table 2, the film has low values for all four modulus tests (at 1% and 2% in both machine direction MD and transverse direction TD).
[0155] Films 2, 3 and 4 show the effect of adding sHDPE-1 to sLLDPE-1. The modulus values of these films increased with increasing amount of sHDPE-1. These films are comparable in that they do not contain nucleating agents.
[0156] Inventive films 5-7 were prepared using masterbatches containing 1200 ppm nucleating agent (prepared with nucleating agent and sHDPE-1). The masterbatc...
Embodiment 2
[0163] The film in this example used the same linear low density polyethylene as used in Example 1 (sLLDPE-1). Film thicknesses are shown in Table 4 (1 mil or 2 mil).
[0164] However, a homopolymer was used as HDPE (sHDPE-2 as described above).
[0165] A masterbatch of sHDPE-2 and nucleating agent was used to prepare all films of this example. Masterbatches were prepared by melt mixing sHDPE-2 and nucleating agent in an extruder in an amount sufficient to provide a masterbatch containing 4 wt% nucleating agent. This masterbatch was then mixed with sLLDPE-1 in the amounts shown in Table 4 to prepare the film of this example.
[0166] The film of this example was produced on a blown film line in substantially the same manner as the film of Example 1.
[0167] However, the film of this example prepared using a low amount of high density resin contained a larger amount of nucleating agent (compared to a similar film of Example 1). As shown in Table 4, a further improvement w...
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Abstract
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