Heavy hydraulic four-hammer radial forging tool

A radial forging, four-hammer technology, applied in the field of forging tools, can solve the problems of low forging accuracy, large machining allowance, large equipment investment, etc., to improve forging accuracy and quality, reduce machining allowance, and reduce production costs. Effect

Inactive Publication Date: 2017-08-18
DALIAN DESIGN INST CO LTD CHINA FIRST HEAVY IND +1
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0002] At present, the forging of heavy-duty shaft parts is completed by forging hydraulic presses, which have the disadvantages of low forging precision, poor forging surface quality, large machining allowance, and low forging efficiency.
[0003] The radial forging hydraulic press is a special equipment for the production of shaft forgings. Although the efficiency is very high, it is more suitable for the mass production of medium and small shaft forgings, and the equipment investment is very large. If the forgings cannot reach a certain output, it is difficult to generate economic benefits.
[0004] The mechanical

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  • Heavy hydraulic four-hammer radial forging tool
  • Heavy hydraulic four-hammer radial forging tool
  • Heavy hydraulic four-hammer radial forging tool

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Embodiment Construction

[0024] The present invention will be further described below in conjunction with accompanying drawing. Such as Figure 1-4 Shown, the specific embodiment of the present invention is such as Figure 1-4 As shown, the heavy-duty hydraulic four-hammer radial forging tool for forging heavy-duty shafts is composed of an upper frame 1, a lower frame 2, a pre-tightening bolt 3, a hammer cylinder 4, a plunger cylinder 5, an upper platen 6, The guide column 7, the hammer head 8, and the hammer head anti-rotation device 9 are fixed on the workbench 10 of the forging hydraulic press when in use, and the upper frame 1 and the lower frame 2 are connected by pre-tightening bolts 3 to form a closed frame , to withstand the force generated during the forging process, the four hammerheads 8 are connected with the hammerhead cylinders 4, and arranged on the upper and lower frames in an "X shape"; the piston chambers of the four hammerhead cylinders 4 are connected with the top four The plunge...

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Abstract

The invention discloses a heavy-duty hydraulic four-hammer radial forging tool, which comprises an upper frame, a lower frame, 4 plunger cylinders, 4 hammerhead cylinders, 4 hammerheads, a plunger guide device and a hammerhead anti-rotation device ; The upper frame and the lower frame are connected by pre-tightening bolts to form a closed frame, and the 4 hammer heads are respectively connected with the 4 hammer head cylinders, and are respectively arranged on the upper frame and the lower frame in an "X shape". The force generated in the forging process; the cross-sectional area ratio of the hammer head cylinder and the plunger cylinder is determined according to the magnification of the forging force. Compared with the upper and lower anvil forging method of the original hydraulic press, the present invention adopts four hammerheads to apply load to the forging at the same time, and can complete the forming process of the heavy-duty shaft more quickly, so that the forging precision and forging of the heavy-duty shaft are improved. The quality and forging efficiency are significantly improved, and the machining allowance after forging is significantly reduced. While saving materials, it can save man-hours to the greatest extent and reduce production costs.

Description

technical field [0001] The invention relates to a forging tool, in particular to a heavy-duty hydraulic four-hammer radial forging tool. Background technique [0002] At present, the forging of heavy-duty shaft parts is completed by forging hydraulic presses, which have the disadvantages of low forging precision, poor forging surface quality, large machining allowance, and low forging efficiency. [0003] The radial forging hydraulic press is a special equipment for the production of shaft forgings. Although the efficiency is very high, it is more suitable for the mass production of medium and small shaft forgings, and the equipment investment is very large. If the forgings cannot reach a certain output, it is difficult to generate economic benefits. [0004] The mechanical radial forging tool applies pressure to the tool through a hydraulic press, and realizes four-point radial synchronous forging through wedges inside the tool. However, due to the small forging force of th...

Claims

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Application Information

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IPC IPC(8): B21J9/12B21J9/02B21K1/06
CPCB21J9/12B21J9/02B21K1/06
Inventor 杜建伟殷文齐宋清玉韩杰
Owner DALIAN DESIGN INST CO LTD CHINA FIRST HEAVY IND
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