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A kind of simulation method of aluminum liquid interface

A simulation method and interface technology, applied in the field of aluminum electrolytic cells, can solve problems such as reduction of electrolysis efficiency, corrosion, and fluctuation of aluminum liquid level, and achieve the effects of saving financial and material resources, low simulation cost, and reducing energy consumption.

Active Publication Date: 2020-11-13
GUILIN UNIVERSITY OF TECHNOLOGY
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Problems solved by technology

The electromagnetic force generated under the action of the electric field and magnetic field in the aluminum electrolytic cell deforms the aluminum liquid interface, thus causing a change in current, which in turn changes the electromagnetic force, and this coupling effect leads to periodic fluctuations in the aluminum liquid level
This periodic fluctuation will cause a change in the pole distance, which will cause a short circuit between the poles, resulting in the failure of the electrolytic cell to work normally.
If it is not discovered in time and measures are taken to stabilize and fluctuate violently, it will cause the aluminum electrolytic cell to consume a large amount of electric energy, and the electrolysis efficiency will be greatly reduced. What's more, it will cause the cell to stop and affect the production of the aluminum electrolytic cell
The aluminum electrolytic cell is in a high temperature state during normal operation during the production process, and the high-temperature melt in the cell is very corrosive, and general materials will corrode quickly in the cell, making it difficult to realize on-line monitoring and control of the working status of the electrolytic cell , it is very difficult to directly measure the information of the fluctuation of molten aluminum

Method used

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  • A kind of simulation method of aluminum liquid interface
  • A kind of simulation method of aluminum liquid interface
  • A kind of simulation method of aluminum liquid interface

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Embodiment

[0033] Step 1. Data collection: The aluminum electrolytic cell is provided with an inlet side A and an outlet side B, and each side is provided with 12 anode blocks, and each anode block is connected with an anode guide rod, respectively labeled A1-A12 and B1 -B12. The acquisition system includes a probe, a transmission line and an acquisition board. Two probes with an equal distance of 20 cm are installed on the anode guide rod. One end of the data transmission line is connected to the probe, and the other end of the transmission line is connected to the interface on the acquisition board. The system is connected with the data processing system, the data processing system outputs the equidistant pressure drop value of the anode guide rod, and the acquisition system collects a data value of the equidistant pressure drop of the anode guide rod every 0.1s. The acquisition time set by the acquisition system is 600s. For a guide rod, the data of equidistant pressure drop values ​​...

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Abstract

The invention discloses an aluminum liquid interface simulating method. The method comprises the steps of collecting an anode guide rod spacing pressure drop data value through a collecting system; the second step of proving that the anode guide rod spacing pressure drop data value has fractal features through correlated functions; the third step of constructing a function iteration system, using a fractal interpolation method to simulate an aluminum liquid interface, compiling a MATLAB program through a function iteration system formula, calculating values of vertical scale factors, inputting interpolate points and the vertical scale factors into a MATLAB program, and simulating an aluminum electrolytic bath aluminum liquid interface. According to the aluminum liquid interface simulating method, the aluminum liquid interface is generated through computer simulation, study personnel can quickly know internal conditions of an aluminum electrolytic bath, adjustment programs are made at a proper time, and thus the financial resources, the material resources and the labor are saved.

Description

technical field [0001] The invention relates to the field of aluminum electrolytic cells, in particular to a method for simulating the interface of molten aluminum by using a computer. Background technique [0002] There are two molten liquids in the aluminum electrolytic cell. Since the density of the aluminum liquid is greater than that of the electrolyte, there is an obvious layering phenomenon in the cell. The upper layer is the electrolyte, and the lower layer is the aluminum liquid. The electromagnetic force generated under the action of the electric field and magnetic field in the aluminum electrolytic cell deforms the aluminum liquid interface, thus causing a change in current, which in turn changes the electromagnetic force, and this coupling effect leads to periodic fluctuations in the aluminum liquid level. This periodic fluctuation will cause the change of the pole distance, which will cause a short circuit between the poles, resulting in the failure of the elect...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G06F30/20G06F111/10G06F113/08
CPCG06F30/20G06F2111/10
Inventor 喻亮姜艳丽高凡
Owner GUILIN UNIVERSITY OF TECHNOLOGY
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