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Device capable of simply adjusting clearance volume of air cylinder

A technology for clearance volume and cylinder adjustment, applied in the field of compressors, can solve the problems of violent and unstable valve opening, ins and outs of clearance volume, compressor shock, etc., and achieves controllable clearance volume, protection of air tightness, structure and so on. reasonable effect

Inactive Publication Date: 2017-12-22
BENGBU GAOKE ENERGY EQUIP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Because the working time and working intensity of the reciprocating compressor are particularly large, under long-term high-intensity work, there will be more or less a little looseness between the piston rod and the piston or between the piston rod and the crosshead. If there is no clearance volume between the pistons, a cylinder collision accident will occur between the piston and the cylinder, and if it is serious, the machine will be destroyed, and if there is no clearance volume, the piston will drain the gas in the cylinder every stroke. At this time, the valves of the inlet and outlet of the cylinder are particularly violent and not stable when they are opened, and the damage to the valves is relatively large.
And the gas processed when the compressor is working is not 100% dry gas. The water vapor in the gas is liquefied during the compression process. Due to the incompressibility of the liquid, if there is no clearance volume in the cylinder, there will be a liquid hammer phenomenon. The compressor produces a huge shock, and a slight short-term abnormal shock may not be a big problem, but frequent long-term and heavy liquid shocks will deform, crack, or even break the compressor and directly damage the compressor
[0003] However, due to systematic errors in actual production, the actual clearance volume of the compressor after installation is often different from the originally designed clearance volume.
When the difference between the actual clearance volume and the design clearance volume is very large, it is necessary to reinstall the piston, because the mass of the piston is particularly large, and it is particularly inconvenient to install

Method used

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  • Device capable of simply adjusting clearance volume of air cylinder
  • Device capable of simply adjusting clearance volume of air cylinder
  • Device capable of simply adjusting clearance volume of air cylinder

Examples

Experimental program
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Effect test

Embodiment 1

[0020] refer to Figure 1-2 , a device that can simply adjust the clearance volume of the cylinder, including a cylinder, a piston body 3 and an outer hexagonal bolt, the cylinder includes a cylinder head 1 and a cylinder body 2, the piston body 3 is located in the cylinder, and the skirt of the piston body 3 There is a piston pin 4 connected to the piston rod 5 at the top, and two screw holes are provided on the end surface of the top cover of the piston body 3 .

[0021] The two screw holes provided on the top cover end surface of the piston body 3 include a first screw hole 6 and a second screw hole 7, and the first screw hole 6 and the second screw hole 7 are connected in a straight line through the center of the top cover end surface, and It is symmetrical about the center of the circle.

[0022] The internal threads of the first screw hole 6 and the second screw hole 7 provided on the end surface of the top cover of the piston body 3 are both fine threads. The cylinder...

Embodiment 2

[0025] refer to Figure 3-4 , a device that can simply adjust the clearance volume of the cylinder, including a cylinder, a piston body 3 and an outer hexagonal bolt, the cylinder includes a cylinder head 1 and a cylinder body 2, the piston body 3 is located in the cylinder, and the skirt of the piston body 3 There is a piston pin 4 connected to the piston rod 5 at the top, and four screw holes are provided on the end surface of the top cover of the piston body 3 .

[0026] The four screw holes provided on the end surface of the top cover of the piston body 3 are arranged in an annular array with the center of the top cover end surface of the piston body 3 as the base point.

[0027] The internal threads of the four screw holes provided on the end surface of the top cover of the piston body 3 are all fine threads. The cylinder head 1 and the cylinder body 2 of the cylinder are flanged. The gap between the end surface of the top cover and the cylinder passage of the piston bo...

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Abstract

The invention discloses a device capable of simply adjusting the clearance volume of an air cylinder, and relates to the field of compressors. The device comprises the air cylinder, a piston body and outer hexagon bolts. The air cylinder comprises an air cylinder cover and an air cylinder body. The piston body is located in the air cylinder. A skirt part of the piston body is provided with a piston pin to be connected with a piston rod. Two screw holes are formed in the end face of a top cover of the piston body and comprise the first screw hole and the second screw hole, the first screw hole and the second screw hole are connected to form a straight line to pass through the circle center of the end face of the top cover, and the first screw hole and the second screw hole are symmetric left and right relative to the circle center. The clearance volume is controllable under the situation that the appearance of the working air cylinder is not changed, increasing of the appearance size of the compressors is avoided, and the device can well adapt to multi-level compressors. The device has the beneficial effects of being scientific in design and reasonable in structure.

Description

technical field [0001] The invention relates to the field of compressors, in particular to a device capable of simply adjusting the clearance volume of a cylinder. Background technique [0002] Because the working time and working intensity of the reciprocating compressor are particularly large, under long-term high-intensity work, there will be more or less a little looseness between the piston rod and the piston or between the piston rod and the crosshead. If there is no clearance volume between the pistons, a cylinder collision accident will occur between the piston and the cylinder, and if it is serious, the machine will be destroyed, and if there is no clearance volume, the piston will drain the gas in the cylinder every stroke. At this time, the valves of the inlet and outlet of the cylinder are particularly violent and unstable when they are opened, and the damage to the valves is relatively large. And the gas processed when the compressor is working is not 100% dry ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F04B39/00F04B39/12
CPCF04B39/0005F04B39/122F04B39/125
Inventor 吕金钢高恒林杨盖丁兆国
Owner BENGBU GAOKE ENERGY EQUIP
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