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A chain tension variable durability test bench and test method

A durable test and variable technology, applied in the field of chain drive, which can solve the problems of reducing limitations, not fully reflecting torque effects, and long test time.

Active Publication Date: 2020-01-14
青岛征和链传动有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although the limitation of using the engine to test is reduced to a certain extent, the disadvantage of high test cost
However, the actual bench realizes the loading of the chain drive system through the torque loader, which cannot fully reflect the torque influence of the fuel injection process on the high-pressure oil pumps, the reliability of the test results is weak, and the required test time is still long, sometimes as long as 1000 hours, seriously delayed the time period required for chain performance evaluation

Method used

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  • A chain tension variable durability test bench and test method
  • A chain tension variable durability test bench and test method
  • A chain tension variable durability test bench and test method

Examples

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Embodiment Construction

[0019] The invention will be further described below in conjunction with description of drawings and embodiments:

[0020] The bench of this example is equipped with three sets of high-pressure oil pumps, common rails, and fuel injection valve devices. The drive motor 1 and the ZH07-B sensor 2 are connected through a coupling 3. While the sensor outputs torque and speed information, it can realize the rotation angle position feedback of. The driving sprocket 4 is installed on the side away from the drive motor of the main shaft, and the oil pump 10, the oil pump 11, and the oil pump 12 are respectively connected with each driven sprocket through a shaft coupling. The entire transmission system realizes meshing transmission through the chain 5 and the chain 6, and a tensioner 7 with a pressure sensor is installed on the loose side of the chain. The three sets of common rails 13 and nozzles 14 through which the high-pressure oil pump passes are collectively fixed on the mountin...

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Abstract

The invention discloses a chain tension variable durability test bench and a test method. The bench carries a plurality of high-pressure oil pumps, controls the injection quantity and the injection interval of each fuel injection valve through an ECU (electronic control unit), further drives the torque variation of each high-pressure oil pump, and finally, achieves the setting of the variable tension on a chain. Compared with the traditional engine reliability test bench, the bench in the invention can rapidly change the test conditions by using the ECU, superimpose and add the torque variation of the plurality of high-pressure oil pumps to the chain and achieve the chain drive torque variation, substantial variable frequency increase and variable setting, while approximately simulating actual operating conditions of an engine. In addition, a bench test method is proposed which shortens the chain durability test time and has the advantages of reducing equipment space, reducing equipment costs, and performing chain performance evaluation in a short time.

Description

technical field [0001] The invention relates to the technical field of chain transmission, in particular to a chain tension variable durability test bench and a test method. Background technique [0002] In recent years, chain transmission technology has been developed rapidly, and its application has also been extended to the field of automobile engines, especially in automobile transmission systems, transfer case systems, and automobile timing transmission systems. [0003] In view of the fact that reliability is an important indicator of automobile engines, the reliability evaluation of the chain has also become an important basis for evaluating the key performance of the chain. Different from the vehicle road test, engine full-speed and full-load test, engine variable speed and variable load test and other related tests carried out by the main engine factory, chain drive enterprises generally use engine simulation test benches to simulate the actual operating conditions ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G01M13/023G01N3/56
CPCG01M13/023G01N3/56G01N2203/0048G01N2203/0682
Inventor 李存志刘毅王顺功付振明金玉谟
Owner 青岛征和链传动有限公司