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Workpiece surface defect detecting method based on convolutional neural networks

A technology of convolutional neural network and defect detection, which is applied in the direction of optical testing flaws/defects, measuring devices, image data processing, etc., can solve the problems of subjective test results, time-consuming, labor-intensive, and costly, and achieve the goal of reducing huge workload Effect

Active Publication Date: 2018-04-27
ZHEJIANG UNIV
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Problems solved by technology

However, most of today's industrial component manufacturers still use manual methods to detect and control product quality. This is a time-consuming and labor-intensive link, and companies need to invest a lot of manpower to ensure product quality
There are obviously many deficiencies in the manual detection method, such as consuming more time and cost, and the repeated detection of workers is easy to make people tired and bored, resulting in subjective, discontinuous and unreliable detection results.
These deficiencies often lead to problems in product testing, so that the quality of the product cannot be guaranteed

Method used

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  • Workpiece surface defect detecting method based on convolutional neural networks
  • Workpiece surface defect detecting method based on convolutional neural networks
  • Workpiece surface defect detecting method based on convolutional neural networks

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Embodiment Construction

[0044] The present invention will be further described below in conjunction with accompanying drawings and implementation examples.

[0045] The invention provides a method for detecting workpiece surface defects based on a convolutional neural network, comprising the following steps:

[0046] (1) Multi-channel image acquisition. Such as figure 1 As shown, the combination of multiple cameras and light sources is used to collect images of various surfaces of the workpiece. Proceed as follows:

[0047] (1.1) The camera is connected to the industrial computer through the network port or USB, and the light source is connected to the industrial computer through the serial port. This solution uses two industrial computers, and each industrial computer controls two cameras and two light sources.

[0048] (1.2) The workpiece reaches the designated position to trigger the signal switch, and the camera acquires a frame of data;

[0049] (1.3) According to the different shooting surf...

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Abstract

The invention discloses a workpiece surface defect detecting method based on convolutional neural networks. The method comprises the following steps: each surface image of a workpiece is acquired; a convolutional neural network is constructed; a training sample is constructed; a parameter of the convolutional neural network is trained; an image of a workpiece to be measured is inputted into the trained convolutional neural network, and a defect area marking image of a pixel grade is obtained. The input of the convolutional neural network for defect detection is a pretreated workpiece originaldrawing, after neural network calculation, a defect labeled graph with the size which is identical to the size of an original graph is outputted, and by means of analysis of the defect labeled graph,better obtaining position, size, shape and other important information of the defect areas are obtained. Compared with the traditional defect detection methods, the method can be used for processing image data of large scale, reducing massive workload with manual design of characteristics, and at the same time processing a plurality of different defect classes and obtaining defect area informationof pixel grade.

Description

technical field [0001] The invention relates to the technical field of defect detection, in particular to a method for detecting surface defects of a workpiece based on a convolutional neural network. Background technique [0002] The quality of industrial product parts is a key link in industrial production, which is directly related to the quality of the overall system-level products. Today, my country has put forward the Smart Manufacturing 2025 plan and the development goal of Industry 4.0, with the purpose of transforming my country's industry from relying on quantity to a new industrial development path that relies on quality. Therefore, it is urgent to realize the automation and intelligence of the quality inspection of workpieces. However, most of today's industrial component manufacturers still use manual methods to detect and control product quality. This is a time-consuming and labor-consuming link, and companies need to invest a lot of manpower to ensure product...

Claims

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Application Information

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IPC IPC(8): G01N21/88G06T7/00
CPCG01N21/8851G01N2021/8874G01N2021/888G01N2021/8887G06T7/0008G06T2207/20081G06T2207/20084G06T2207/30164
Inventor 刘云海梁智聪
Owner ZHEJIANG UNIV
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