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Composite roller mold with replaceable surface structure and manufacturing process thereof

A surface structure, composite roller technology, applied in the direction of household appliances, other household appliances, optical components, etc., can solve the problem of difficult to form optical plates, and achieve the effect of shortening the development cycle, production cost and difficulty.

Pending Publication Date: 2018-05-18
常州丰盛光电科技股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The technical problem to be solved by the present invention is: in order to solve the problem in the prior art that it is difficult to make a corresponding embossing structure for forming an optical plate on the circumferential surface of the roller body, a replaceable surface structure is now provided. Composite roller mold and its manufacturing process

Method used

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  • Composite roller mold with replaceable surface structure and manufacturing process thereof
  • Composite roller mold with replaceable surface structure and manufacturing process thereof
  • Composite roller mold with replaceable surface structure and manufacturing process thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0028] Such as Figure 1-5 As shown, a composite roller mold with a replaceable surface structure is used for embossing optical plates, including a roller body 1 and a metal belt 2 with an embossed structure on the outer surface. The outer peripheral surface of the roller body 1 is along its An installation groove 1-1 is provided in the axial direction, and the metal belt 2 is covered on the outer peripheral surface of the roller body 1. The head end and tail end of the metal belt 2 are located in the installation groove 1-1, and the installation groove 1-1 is formed The upper bead 3 and the lower bead 4 are arranged sequentially from the outside to the inside, the upper bead 3 and the lower bead 4 are matched with the installation groove 1-1, the head end and the tail end of the metal strip 2 are located between the upper bead 3 and the lower bead 4 Between the upper bead 3 and the lower bead 4, there is a locking screw 5, and the upper bead 3 is provided with an adjusting sc...

Embodiment 2

[0038] A manufacturing process of a replaceable composite roller mold with a surface structure in embodiment 1, comprising the following steps:

[0039] a, prepare the metal strip 2, and process an embossed structure on the outer surface of the metal strip 2;

[0040] b. Then mill out the installation groove 1-1 on the outer peripheral surface of the roller body 1 along its axial direction, and place the lower bead 4 and the upper bead 3 in the installation groove 1-1 from the inside to the outside;

[0041] c. Then wrap the metal strip 2 on the outer peripheral surface of the roller body 1, tighten the metal strip 2, and place the head end and tail end of the metal strip 2 between the upper bead 3 and the lower bead 4, and then pass the lock Tightening screw 5 locks the head end and tail end of metal strip 2 between the upper bead 3 and the lower bead 4;

[0042] d. Finally, pass the threaded end of the adjusting screw 6 through the upper bezel 3 and the lower bead 4 in sequ...

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Abstract

The invention relates to the technical field of optical plate production, in particular to a composite roller mold with replaceable surface structure and a manufacturing process thereof. The compositeroller mold is used for embossing an optical plate. The composite roller mold comprises a roller body and a metal belt with an outer surface with embossing structure; a mounting groove is formed in the outer peripheral surface of the roller body in the axis direction of the roller body; the metal belt is wrapped around the outer peripheral surface of the roller body; and an upper pressing strip and a lower pressing strip are sequentially arranged in the mounting groove from outside to inside, and a head end and a tail end of the metal belt are located between the upper pressing strip and thelower pressing strip. According to the composite roller mold and the manufacturing process thereof, the metal belt and the roller body are combined, on one hand, the metal belt is in a plane shape atfirst , so that the difficulty of machining of the embossing structure on the metal belt is greatly reduced relative to that of machining of the embossing structure on the circumferential surface, andtherefore forming of the embossing structure is facilitated; and on the other hand, the optical plates with different structures and different functions can be produced only by replacing the metal belt wrapped around the roller body so that the development period of the optical plates can be greatly shortened and production cost of the optical plates can be greatly reduced.

Description

technical field [0001] The invention relates to the technical field of optical plate production, in particular to a composite roller mold with a replaceable surface structure and a manufacturing process thereof. Background technique [0002] Optical plate is a plate with an optical three-dimensional structure on the surface. Its optical three-dimensional structure needs to have high precision. At present, the production of optical plates mainly adopts rolling and injection molding. Due to the high cost and difficulty of injection molding, it is currently the main choice in the industry. Roll forming, and the difficulty of roll forming lies in how to make a corresponding embossing structure for pressing the optical three-dimensional structure on the circumferential surface of the roller body, although machining or 3D printing can be used on the circumferential surface of the roller body The embossing structure is made on the surface of the roller body, but the price paid by t...

Claims

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Application Information

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IPC IPC(8): B29C59/04B23P15/24B29L11/00
CPCB23P15/24B29C59/043B29L2011/00
Inventor 李济常邵明燕冯晋荃葛伟新
Owner 常州丰盛光电科技股份有限公司
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