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Method for preparing zirconium oxide powder by hydrothermal method using solid waste zirconium as raw material

A technology of zirconia powder and raw material water, which is applied in the field of zirconia powder preparation by hydrothermal method, can solve the problems of "three wastes" pollution, unfavorable environmental protection, etc., and achieve the effect of simple process, avoiding disposal problems, and good dispersion

Inactive Publication Date: 2018-05-22
SHANDONG LEIBAO ZIRCONIUM SCI&TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The technical effect described this patented method allows for efficient conversion of industrial scrap containing metals like iron (Fe) from their original forms during manufacturing processes without generating harmful substances or polluting them downstream. It involves treating these materials before converting them back into useful products such as ceramics that are more environmentally friendly than existing methods due to its ability to reuse resources instead of discarding them afterwards.

Problems solved by technology

Technological Problem: Current Solid Oxygen Ceramic (ZrO2) materials suffer from various issues including contaminants generated during fabricating processes, difficulty in separating them without harmful effects caused by residual metathetic elements contained within these materials themselves. Existing solutions involve expensive raw materials and complicated procedures involving multiple steps, resulting in poor quality productivity and potential health hazards associated with disposable sources of zircarbon ceramiles.

Method used

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  • Method for preparing zirconium oxide powder by hydrothermal method using solid waste zirconium as raw material
  • Method for preparing zirconium oxide powder by hydrothermal method using solid waste zirconium as raw material

Examples

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Embodiment 1

[0036] Grind the waste zirconia ceramics into fine pieces, with an average particle size of 40nm, add caustic soda, the mass ratio of zirconia ceramics wastes to caustic soda is 1:1.2, mix them evenly, move them into a stainless steel pot, and roast at 800°C for 3 hours to obtain zirconium Salt;

[0037] Wash the zirconium salt with deionized water for 3 times, add hydrochloric acid solution for transformation, the hydrochloric acid solution is prepared from concentrated hydrochloric acid and water at a volume ratio of 1:1, the mass ratio of zirconium salt to hydrochloric acid solution is 1:2, and heat to 70°C for 3 hour, filter and remove the filter residue to obtain transformation liquid, the mass ratio of transformation liquid and sulfuric acid solution is 1:2.5, transformation liquid first reacts with the sulfuric acid solution of 1 / 2 quality, centrifuges to obtain basic zirconium sulfate, basic zirconium sulfate is further mixed with remaining Sulfuric acid solution react...

Embodiment 2

[0041] Grind zirconium diamond scraps into fine pieces, with an average particle size of 60nm, add caustic soda, the mass ratio of zirconia ceramic waste to caustic soda is 1:1.1, mix evenly, transfer to a stainless steel pot, and roast at 700°C for 4 hours to obtain zirconium salt ;

[0042]Wash the zirconium salt with deionized water for 3 times, add hydrochloric acid solution for transformation, the hydrochloric acid solution is prepared from concentrated hydrochloric acid and water at a volume ratio of 1:1, the mass ratio of zirconium salt to hydrochloric acid solution is 1:2.5, and heat to 60°C for reaction 4 hour, filter and remove the filter residue to obtain transformation liquid, the mass ratio of transformation liquid and sulfuric acid solution is 1:1.5, transformation liquid first reacts with the sulfuric acid solution of 1 / 2 quality, centrifuges to obtain basic zirconium sulfate, basic zirconium sulfate is further mixed with remaining Sulfuric acid solution reacts,...

Embodiment 3

[0046] Grind the zirconia refractory waste products into fine pieces, with an average particle size of 50nm, add caustic soda, the mass ratio of zirconia ceramic waste products to caustic soda is 1:1.5, mix them evenly, move them into a stainless steel pot, and roast them at 1000°C for 3 hours to obtain Zirconium salt;

[0047] Wash the zirconium salt with deionized water for 3 times, add hydrochloric acid solution for transformation, the hydrochloric acid solution is prepared from concentrated hydrochloric acid and water according to the volume ratio of 1:1, the mass ratio of zirconium salt to hydrochloric acid solution is 1:3, and heat to 80°C for reaction 2 hour, filter and remove the filter residue to obtain transformation liquid, the mass ratio of transformation liquid and sulfuric acid solution is 1:2, transformation liquid first reacts with the sulfuric acid solution of 1 / 2 quality, centrifuges to obtain basic zirconium sulfate, basic zirconium sulfate is further mixed w...

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Abstract

The invention belongs to the technical field of chemical material preparation, and particularly relates to a method for preparing zirconium oxide powder by a hydrothermal method using solid waste zirconium as a raw material. The method comprises the steps that, the solid waste zirconium is alkalized through an alkalization reaction to obtain an alkalized material, the alkalized material is firstlytransformed, then reacted with sulfuric acid to obtain basic zirconium sulfate, and the basic zirconium sulfate is further reacted with sulfuric acid to obtain zirconium sulfate, a zirconium sulfatesolution is prepared from the zirconium sulfate, and zirconium oxide powder is obtained through a hydrothermal reaction. Through a two-step acidification reaction, purity of the zirconium sulfate is higher, the next hydrothermal reaction is benefited, and content of the zirconium oxide in the zirconium oxide powder is increased. According to the method for preparing the zirconium oxide powder by the hydrothermal method using the solid waste zirconium as the raw material, the zirconium oxide powder has small particle size, high purity, good dispersibility, high crystallinity, mild hydrothermalsynthesis conditions and simple process, a problem of disposal of the solid waste zirconium is avoided, and recycling use of the solid waste zirconium is realized.

Description

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Claims

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Application Information

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Owner SHANDONG LEIBAO ZIRCONIUM SCI&TECH
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