A LIFE PREDICTION METHOD FOR NICKEL-BASED SUPERALLOY BLADE UNDER THERMOMECHANICAL FATIGUE LOAD

A nickel-based superalloy and thermo-mechanical fatigue technology is applied in the field of life prediction of superalloy structural parts, which can solve the problems of cross-scale parameter value, insufficient precision, and high difficulty in prediction steps.

Inactive Publication Date: 2020-02-04
NANCHANG HANGKONG UNIVERSITY
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Problems solved by technology

The advantage of method (1) is that the prediction process is very simple, but because it only focuses on the macroscopic scale and lacks the mechanism research on the grain microscopic scale, although the equation is simple and the parameters are easy to obtain, it lacks physical meaning and the technical acceptance is not high
For the method (2), the prediction step is very difficult, the equation expression is more complicated, there are many material parameters, the fitting process of the parameters is cumbersome and lacks experimental support, so the accuracy is insufficient, which greatly reduces the accuracy of the calculated life, and the parameters The value spans across scales and is not suitable for engineering applications
So far, researchers at home and abroad have not proposed a reliable and clear physical meaning based on the fatigue, creep and oxidation interaction life prediction method of nickel-based superalloy blades under thermomechanical fatigue loads.

Method used

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  • A LIFE PREDICTION METHOD FOR NICKEL-BASED SUPERALLOY BLADE UNDER THERMOMECHANICAL FATIGUE LOAD
  • A LIFE PREDICTION METHOD FOR NICKEL-BASED SUPERALLOY BLADE UNDER THERMOMECHANICAL FATIGUE LOAD
  • A LIFE PREDICTION METHOD FOR NICKEL-BASED SUPERALLOY BLADE UNDER THERMOMECHANICAL FATIGUE LOAD

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example

[0045] Example: Damage Characterization and Life Prediction Method of DZ125 Alloy Under TMF Condition of Blade

[0046] In step S1, the fatigue damage modeling and solution of the nickel-based alloy blade under the TMF load condition are carried out.

[0047] Δε mech =c(N fatigue ) d (1)

[0048] D. fatigue =1 / N fatigue (2)

[0049] In formulas (1) and (2), D fatigue Indicates the low-cycle fatigue damage under thermal-mechanical fatigue conditions; N fatigue Indicates the low-cycle cycle fatigue life, the unit is cycle N; Δε mech Indicates the plastic strain amplitude, in mm / mm;

[0050] For an aero-engine DZ125 directionally solidified nickel-based superalloy blade, TMF fatigue damage modeling based on low-cycle fatigue experimental data was carried out. Depend on figure 2It can be seen intuitively that the dominant damage distribution in each area of ​​the blade, where LE represents the leading edge of the blade, TE represents the trailing edge of the blade, H...

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Abstract

The invention discloses a life prediction method for a nickel-based high-temperature alloy blade under thermomechanical fatigue load. It effectively solves the problem of joint characterization and life prediction of low-cycle fatigue damage, creep damage and oxidative environment damage of nickel-based superalloy blades under TMF load. Low-cycle fatigue life data, fitting the strain-life equation, combining the fatigue damage linear accumulation theory to obtain the fatigue damage model, expressing the creep damage model as a function of temperature, stress and time, and based on the continuous oxidation-cracking mechanism of the oxide layer at the crack tip To model the damage in the oxidizing environment, the continuous damage accumulation mechanism is adopted for the above three models, and the stress, strain, and temperature data of the dangerous position of the blade are used to realize the joint damage model for nickel-based superalloy components under thermomechanical fatigue loads. Accurate and reliable unified characterization and lifetime prediction of damage from fatigue, creep, and oxidation interactions.

Description

technical field [0001] The invention relates to the field of life prediction of superalloy structural parts, in particular to a life prediction method for nickel-based superalloy blades under thermomechanical fatigue load. Background technique [0002] Nickel-based superalloys are used as high-temperature structural materials due to their excellent strength, hardness, toughness, corrosion resistance and high temperature resistance. Nickel-based superalloy material technology has developed with the technical needs of energy and power, petrochemical, aerospace and other technologies, and is mainly used in high-temperature components of products and equipment in important industrial fields, such as aeroengine turbine blades, turbine disks and combustion chambers. Although nickel-based superalloys have many excellent physical and chemical properties, for aeroengine turbine blades, the thermomechanical fatigue (TMF) load will cause a lot of damage to the blades during service. F...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G06F30/20
CPCG06F30/20
Inventor 胡晓安薛志远
Owner NANCHANG HANGKONG UNIVERSITY
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