Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Sand casting production technology

A production process and sand core technology, applied in the direction of casting molds, casting mold components, manufacturing tools, etc., can solve the problems of lower product production efficiency, high melting point, alienation, etc., and achieve the effect of shortening the production process

Inactive Publication Date: 2018-06-22
鹰普机械(宜兴)有限公司
View PDF7 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] 1. The existing sand casting process generally uses molds for smelting production directly. The melting point of molds that can be directly smelted and produced needs to be very high, and it is difficult to achieve a certain hardness or achieve a dissimilar shape with ordinary sand;
[0004] 2. The existing sand casting process generally does not carry out item testing in the production plant, and because the sand casting process is long, if a process problem is found at the end, it needs to be tested step by step in reverse, which greatly reduces the production efficiency;
[0005] 3. The setting of the riser in the existing sand casting process is not completed in step 1), and an additional process is required to open the riser after that, which reduces the production efficiency of the product

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Sand casting production technology

Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0054] Such as figure 1 Shown is the product stand base that needs to be produced,

[0055] According to the shape of the support base, the shape of the cavity to be constructed by the sand core and the shape can be determined, and the shape of the sand core and the shape can be determined at the same time. The shape constructed between the sand core and the shape includes the sprue 1, the bracket The base 2, the side riser 3 and the open riser 4, the side riser 3 is set between the pipes of the support base 2, which can feed the pipes during the pouring process, effectively reducing the size of the mold and reducing the production cost. The amount of sand used in the process, the open riser 4 is set on the pipeline, and the runner passes through the side riser to connect to various parts, so that the temperature loss of the slurry entering the side riser is reduced during the flow process, and the side riser is improved. The feeding efficiency of the mouth is improved and tw...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a sand casting production technology. The sand casting production technology comprises the following specific steps: raw material inspection, core making, shaping, mold matching, melting and pouring, in-mold cooling, shake-out, heat treatment, cleaning and polishing, casting examination, machining, deburring, rough cleaning, pressure testing, final inspection, final cleaning and putting in storage. With adoption of the technology, multiple inspection procedures such as raw material inspection, mold matching, casting examination, pressure testing and final inspection areperformed respectively, so that manufacturing precision and quality can be monitored in the whole production process of castings, and production of defective products is prevented; meanwhile, the mold is manufactured through front procedures of core making and shaping, so that the mold is produced specially for batch products, and production efficiency of a production line is increased greatly.

Description

technical field [0001] The invention relates to a casting process, in particular to a sand casting production process. Background technique [0002] The existing sand casting process has the following problems: [0003] 1. The existing sand casting process generally uses molds for smelting production directly. The melting point of molds that can be directly smelted and produced needs to be very high, and it is difficult to achieve a certain hardness or achieve a dissimilated shape with ordinary sand; [0004] 2. The existing sand casting process generally does not carry out item inspection in the production plant, and because the sand casting process is long, if a process problem is found at the end, it needs to be tested step by step in reverse, which greatly reduces the production efficiency; [0005] 3. The setting of the riser in the existing sand casting process is not completed in step 1), and then another process needs to be added to open the riser specially, which r...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B22C9/02B22C9/08B22C9/10
CPCB22C9/02B22C9/088B22C9/103
Inventor 许军峰程圣洋蒋德生李传瑜戴承勇
Owner 鹰普机械(宜兴)有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products