Dynamic operation data collection device and method for rotary kiln

Abstract

The invention discloses a dynamic operation data collection device and method for a rotary kiln, wherein data collection point arrangement positions are arranged at a kiln head GPS positioning deviceat a kiln head cover, dust detectors installed at a kiln head seal and a kiln tail seal, video monitoring devices installed at the kiln head cover and a wheel belt, a thrust detector in the central axis direction of a bearing seat of a tow wheel bearing, a temperature sensor in the bearing seat in the tow wheel bearing, a vibration detector installed at a pinion device, a reducer inner temperaturesensor in a reducer, a cylinder sway displacement detection device installed on a shift wheel device, a cylinder surface temperature detector installed at a kiln cylindrical body, and a kiln cylindrical body front end noise detector installed at the front end of the kiln cylindrical body. The various sensors and detectors are connected to an equipment dynamic data collection conversion module ofa kiln head control chamber. The device and the method solve the problem of real-time data collection of various indicators in the working process of the rotary kiln, so as to perform pre-judgment andreal-time processing of equipment failure.

Description

technical field [0001] The invention belongs to the technical field of data acquisition, and relates to dynamic data acquisition of a rotary kiln, in particular to a dynamic operation data acquisition device and acquisition method for traditional metallurgy, chemical industry, building materials, etc. using rotary calciner, cooling kiln and drying kiln equipment. Background technique [0002] In the long-term production process of rotary kiln equipment, the performance of the equipment will be reduced to a certain extent due to the aging, wear and failure of parts and components in different degrees, and the change of equipment performance will lead to failure in the production process, resulting in rotary kiln The environmental pollution caused by the running, emitting, leaking and dripping of kiln equipment and dust noise has caused great economic losses to the enterprise, and in serious cases, it will also lead to major safety production accidents. [0003] The operation ...

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Problems solved by technology

[0004] The technical problem to be solved by the present invention is: to provide a dynamic operation data acquisition device and acquisition method of a rotary kiln to solve the problem of real-time acquisition of various index data during the working process of the rotary kiln, so as to predict and deal with equipment failures in time

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