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A kind of preparation method of ceramic composite fiber brake pad

A ceramic composite and composite fiber technology, applied in the field of brake pads, can solve problems such as unstable friction coefficient and high noise, and achieve the effects of reducing cracking and cracking, improving noise reduction and improving stability.

Active Publication Date: 2020-01-07
杭州西湖摩擦材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The present invention aims to overcome the problem of unstable friction coefficient and high noise of the brake pads in the prior art, and provides a preparation method of ceramic composite fiber brake pads with stable friction coefficient and low noise

Method used

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  • A kind of preparation method of ceramic composite fiber brake pad

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] A method for preparing a ceramic composite fiber brake pad, comprising the following steps:

[0024] 1) Mixing: Add the brake pad friction base material into the mixer. The friction base material includes the following components in parts by weight: 15 parts of 2123 resin, 8 parts of graphite, 5 parts of tire powder, 6 parts of barium sulfate, 3 parts of modified glass fiber, 5 parts of wollastonite, 3 parts of ceramic fiber, 12 parts of composite fiber, 2 parts of rubber powder; The mixing time is 2h;

[0025] 2) Heating vulcanization: use a high-tonnage hydraulic press to heat-press the mixture, control the pressure at 20Mpa, and control the temperature at 100°C, and then vulcanize;

[0026] 3) Heat treatment: put the mixture obtained by heating and vulcanization into an oven for heat treatment, and the heat treatment temperature is 130°C;

[0027] 4) Post-processing: The mixture obtained after heat treatment is subjected to flat chamfering, rough outer arc, inner a...

Embodiment 2

[0032] A method for preparing a ceramic composite fiber brake pad, comprising the following steps:

[0033] 1) Mixing: Add the brake pad friction base material into the mixer. The friction base material includes the following components in parts by weight: 16 parts of 2123 resin, 9 parts of graphite, 6 parts of tire powder, 7 parts of barium sulfate, 4 parts of modified glass fiber, 5 parts of wollastonite, 3 parts of ceramic fiber, 13 parts of composite fiber, and 3 parts of rubber powder; The mixing time is 3h;

[0034] 2) Heating vulcanization: use a high-tonnage hydraulic press to heat-press the mixture, control the pressure at 22Mpa, and control the temperature at 105°C, and then vulcanize;

[0035] 3) Heat treatment: put the mixture obtained by heating and vulcanization into an oven for heat treatment, and the heat treatment temperature is 140°C;

[0036] 4) Post-processing: The mixture obtained after heat treatment is subjected to flat chamfering, rough outer arc, inn...

Embodiment 3

[0041] A method for preparing a ceramic composite fiber brake pad, comprising the following steps:

[0042] 1) Mixing: Add the brake pad friction base material into the mixer. The friction base material includes the following components in parts by weight: 17 parts of 2123 resin, 10 parts of graphite, 7 parts of tire powder, 7.5 parts of barium sulfate, 5 parts of modified glass fiber, 6 parts of wollastonite, 4 parts of ceramic fiber, 15 parts of composite fiber, 3.5 parts of rubber powder; The mixing time is 4h;

[0043] 2) Heating vulcanization: use a high-tonnage hydraulic press to heat-press the mixture, control the pressure at 25Mpa, and control the temperature at 110°C, and then vulcanize;

[0044] 3) Heat treatment: put the mixture obtained by heating and vulcanization into an oven for heat treatment, and the heat treatment temperature is 145°C;

[0045] 4) Post-processing: The mixture obtained after heat treatment is subjected to flat chamfering, rough outer arc, in...

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Abstract

The invention relates to the technical field of brake pads and discloses a preparation method of a ceramic composite fiber brake pad. The preparation method comprises the brake pad preparation processthat firstly, raw materials are evenly mixed and then sequentially subjected to heating sulfuration, heat treatment and after-treatment, and thus the brake pad is obtained. According to the preparation method of the ceramic composite fiber brake pad, the skeleton reinforcing effect is achieved by using fiberglass, ceramic fibers and composite fibers, thus the cracking and crazing phenomena in thebrake pad machining and using processes are reduced, and additionally, the stability of the friction coefficient of the brake pad and the noise reduction effect can be improved through compounding among the fiberglass, the ceramic fibers and the composite fibers.

Description

technical field [0001] The invention relates to the technical field of brake pads, in particular to a preparation method of a ceramic composite fiber brake pad. Background technique [0002] With the rapid growth of China's automobile production and sales, the level of China's automobile manufacturing and technology has also been steadily developed and improved. It is also a good opportunity and challenge for auto parts suppliers with independent intellectual property rights and research and development capabilities. Brake pads are one of the most common parts in automobiles. Brake pads are composed of steel sheets and friction base materials attached to the steel sheets. purpose of deceleration. In my country, GB12676-99 "Automobile Brake System Structure and Performance Test Method" clearly stipulates that asbestos can no longer be contained in brake pads. In the prior art, steel fibers are usually used instead of asbestos fibers. This semi-metallic friction material is ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F16D69/02F16D69/00
CPCF16D69/00F16D69/023F16D69/026F16D69/028F16D2069/002F16D2200/0026F16D2200/0039F16D2200/0052F16D2200/0056F16D2200/006F16D2200/0065F16D2200/0082F16D2200/0086F16D2250/0038
Inventor 俞云伟沈永生方亮
Owner 杭州西湖摩擦材料有限公司