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945results about How to "Crack suppression" patented technology

Method for removing cracks of Rene104 nickel-based superalloy during laser additive manufacturing

The invention provides a method for removing cracks of Rene104 nickel-based superalloy during laser additive manufacturing, and belongs to the fields of additive manufacturing and superalloy. Aiming at solving the problem that cracks are liable to occur to Rene104 nickel-based superalloy with a high Al content and a high Ti content (Al+Ti>5%) during laser additive manufacturing, by designing laserforming parameters and sub-regional scanning strategies, generation of large-size cracks in a formed part is suppressed; then stress relief annealing is used for completely removing residual stress in the formed part; and discharge plasma sintering treatment is adopted for removing the cracks in the formed part, and grain growth during the sintering process is suppressed. The scheme that after the formed part is obtained through laser additive manufacturing, in combination with stress relief annealing and discharge plasma sintering treatment, the cracks in the formed part are removed is proposed for the first time. By using the method for preparing the Rene104 nickel-based superalloy with the high Al content and high Ti content, no cracks are found in the formed part, and the tensile strength of the formed part at the room temperature can reach 1300 MPa or higher.
Owner:CENT SOUTH UNIV

A high-performance composite roll laser injection forming manufacturing and repair method and equipment

The invention provides a method and equipment for manufacturing and repairing a high-performance composite roll by laser spray forming, which uses laser spray forming to manufacture the transition layer and the working layer of the roll. It is characterized in that the specific method steps are as follows: A) removing the surface of the core of the roll B) Put the powder of the working layer material and the powder of the roller core into the powder feeding system respectively, and start the laser jet synchronous powder feeding through the surface of the roller whose stroke is controlled by the mechanical arm Direct metal Manufacture the intermediate transition layer of the roll; C) After one layer is deposited, the interlaced deposition is realized by changing the direction of the square spot and the movement direction of the mechanical arm; D) After the transition layer is formed, the spray forming on the surface of the transition layer is completely formed by the added The functional material constitutes the working layer. The invention uses a high-power short-wavelength laser as a processing light source and shapes the light spot of the laser into a rectangle, thereby effectively improving the quality of spray forming and increasing the processing speed.
Owner:周明

Submerged nozzle for sheet billet continuous casting crystallizer

The invention discloses a submerged nozzle for a sheet billet continuous casting crystallizer, which comprises an upper end and a transition section, wherein the transition section is positioned below the upper end, the transition section is in the shape of a cylindrical constant section, and an upper flat section and a lower flat section are positioned below the transition section; a first guide plate and a second guide plate which are symmetrical are arranged under the lower flat section, two nozzle outlets are formed between the lower end of the lower flat section and the first guide plate and between the lower end of the lower flat section and the second guide plate, and the first guide plate and the second guide plate are cuboid; and a conical flow splitting body is arranged at the middle position below the first guide plate and the second guide plate. The two guide plates are added into the submerged nozzle to perform the action of changing the angle and the speed of molten steel flowing out of the nozzle, so that the liquid level of the crystallizer keeps stable at a high flow speed to achieve the uniform distribution of protective slag, thereby effectively preventing slag entrapment and inhabiting the generation of cracks on a casting blank; and the molten steel can uniformly flow in the crystallizer and achieve reasonable liquid level speed and protective slag coverage.
Owner:CHONGQING UNIV +1

Design method of dash device for hard aluminum alloy semi-continuous casting

ActiveCN101259524AReduce casting internal stressCrack suppressionInternal stressWater block
The invention provides a design method of a water blocking device for semi-continuous casting of hard aluminum alloy, the water blocking device comprises a water baffle plate body and springs, a divided structure is adopted in the water baffle plate body, all the parts are connected by the springs, the whole water blocking device is suspended under a crystallizer by a hinge or is directly supported on a casting platform, the part of the water baffle plate body which is contacted with the surface of a cast ingot is provided with a polymer material, and the working surface of the water baffle plate body is perpendicular with the surface of the cast ingot or forms a certain angle with the surface of the cast ingot. When in application, the outer surface of the cast ingot is tightly clamped at the same time of not obstructing the casting process, the secondary cooling water of the semi-continuous casting is blocked and shunted at the position of the water baffle plate, the cast ingot only receives part of the water cooling between the crystallizer and the water baffle plate, the lower part of the water baffle plate is carried out the natural air cooling; the cast ingot is repeatedly heated by a high temperature melt of the core part of the cast ingot, thus realizing the self-tempering effect of the cast ingot, effectively reducing the casting internal stress, preventing the cracks of the cast ingot and being applicable to the application of large-scale industrial production.
Owner:CHINALCO MATERIALS APPL RES INST CO LTD

Method for preparing TiAl alloy structural member by selective laser melting

The invention provides a method for preparing a TiAl alloy structural member by selective laser melting, which comprises the steps of 1) drying and heating gas atomization TiAl powder; 2) clamping a base plate on a working platform after being processed, and preheating the base plate; 3) drying and heating an inert protective gas, and then filling the inert protective gas into a working room, wherein the oxygen content of the working room is reduced to 0.01% or below; 4) preparing according to a mode of scanning the TiAl powder by means of low power laser pre-sintering, high-power laser melting and low power laser heat preservation layer by layer by using a selective laser melting technology until a forming member is completely processed; and 5) slowing cooling the forming member to the room temperature in a vacuum environment. The TiAl alloy structural member is prepared according to the procedures of low power laser scanning pre-sintering, high power laser scanning melting and low power laser scanning heat preservation and slow cooling, so that the temperature gradient and internal stress in the forming process of the structural member are greatly reduced, the generation of cracks is effectively inhibited, and a TiAl alloy sample with high density and good comprehensive performance is obtained.
Owner:ZHEJIANG OCEAN UNIV
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