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AGV-based multi-station automatic sampling inspection and production return method

A multi-station, automatic technology, applied in the direction of total factory control, total factory control, electric/hybrid power, etc., can solve the unfavorable workpiece detection result information statistics, induction, cannot guarantee the efficiency of random inspection and return production, and the difficulty of fault tracking and other problems, to achieve stable sampling and return to production efficiency, realize fully intelligent operation, and improve the effect of quality control level

Active Publication Date: 2020-06-19
SHANGHAI SMARTSTATE TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This manual sampling inspection and production return scheme has the advantages of strong adaptability and low initial investment, but it also has the following shortcomings: first, it cannot guarantee efficient and stable sampling inspection and production return efficiency; second, it is not conducive to the statistics of workpiece inspection result information 1. Induction, it is difficult to trace faults; 3. Long-term investment of a lot of labor costs is required, and the requirements for technical personnel experience are relatively high
The problem with this method is that this method is only suitable for the detection after the production and processing of the product, and it cannot realize the simultaneous detection and return to production, and the efficiency is low
For the situation where large workpieces require equipment handling or complex detection and large volume of detection equipment, this solution has obvious shortcomings

Method used

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Embodiment Construction

[0042] The present invention will be described in detail below in conjunction with specific embodiments. The following examples will help those skilled in the art to further understand the present invention, but do not limit the present invention in any form. It should be noted that those skilled in the art can make several changes and modifications without departing from the concept of the present invention.

[0043] The method adopted by the present invention to solve the technical problem is an AGV-based multi-station automatic sampling inspection and production return scheme. This solution belongs to the field of equipment production, and is especially suitable for automotive powertrain production lines with production cycle requirements, including manufacturing enterprise production process execution system (MES system), logistics handling / transmission system, AGV, information data module, multi-axis robot, Sampling inspection device, pallet, gripper library, fixture lib...

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Abstract

Provided is an AGV-based method for automated sampling inspection and reworking for multiple stations (1). The method comprises the following steps: step 1, conveying a workpiece to a waiting region; step 2, an AGV conveying the workpiece from the waiting region to an inspection region; step 3, an inspection device inspecting the workpiece, wherein if the workpiece passes the inspection, step 4 is executed, and if the workpiece fails to pass the inspection, step 5 is executed; step 4, subjecting the workpiece to reworking; and step 5, issuing an alert and scrapping a workpiece failing inspection. The invention has the following advantages: the use of an AGV trolley enables an automated and intelligent process from the conveyance of a workpiece for inspection to reworking of a workpiece; the use of a MES system ensures customized inspection and information aggregation of workpieces having different requirements in different stations (1); and the use of an RFID technique enables full monitoring of a single workpiece to be inspected. The invention eliminates the following defects of a conventional sampling inspection and reworking solution: low efficiency, difficultly in fault tracing, high labor costs, high investment, and high requirements on the experience of technical staff.

Description

technical field [0001] The invention proposes an AGV-based multi-station automatic sampling inspection and production return scheme, which belongs to the field of equipment production and is especially suitable for automobile powertrain production lines with production capacity rhythm requirements. Background technique [0002] In the process of equipment manufacturing, the requirements for the size and shape and position accuracy of the workpiece are getting higher and higher. In order to be able to perform efficient and stable measurement and control of workpiece size and shape accuracy, efficient and stable sampling inspection and return production schemes are particularly important. The equipment production line used in the traditional manufacturing industry usually adopts manual sampling inspection and return production scheme. This manual sampling inspection and production return scheme has the advantages of strong adaptability and low initial investment, but it also ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G05B19/418
CPCG05B19/41865G05B19/41875G05B19/41895Y02P90/02Y02P90/60
Inventor 罗磊田昂文亮
Owner SHANGHAI SMARTSTATE TECH CO LTD
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