Real-time detection device and method for width of lamination line of silicon steel sheets

A real-time detection, silicon steel sheet technology, applied in the field of transformer manufacturing, can solve the problems of lamination errors and low reliability, and achieve the effect of rapid detection, high reliability, accurate automatic lamination

Pending Publication Date: 2019-02-15
CECEP XIAN QIYUAN MECHANICAL & EIECTRICAL EQUIP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In order to overcome the problems of lamination errors and low reliability caused by silicon steel sheet width deviations during the operation of the existing automatic lamination machine, the present invention provides a real-time detection device and method for the width of the silicon steel lamination line. The structure of the present invention is simple. High reliability, enabling error-free lamination production of transformer cores

Method used

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  • Real-time detection device and method for width of lamination line of silicon steel sheets
  • Real-time detection device and method for width of lamination line of silicon steel sheets
  • Real-time detection device and method for width of lamination line of silicon steel sheets

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Embodiment 1

[0031] In order to overcome the problems of lamination errors and low reliability caused by the width deviation of silicon steel sheets during the operation of the existing automatic lamination machine, the present invention provides such Figure 1-4 The device and method for real-time detection of the width of a silicon steel sheet stacking line has a simple structure and high reliability, and can realize zero-error lamination production of transformer cores. The optical fiber detection device provided in the present invention has high precision and sensitivity, and performs on-line detection on the silicon steel sheet before lamination to ensure that it is completely consistent with the designed sheet material of the transformer core. The setting of the optical fiber detection device ensures that the detection of each silicon steel sheet is foolproof during the lamination process.

[0032] A silicon steel sheet stacking line width real-time detection device, including five s...

Embodiment 2

[0036] Based on the above embodiments, in this embodiment, the two sets of yoke post guide rails are arranged on the bottom plate 15 through the yoke post screw socket 5 , and the yoke post guide rails include a yoke post left guide rail 1 and a yoke post right guide rail 12 .

[0037] like figure 1 and 2 As shown, the real-time detection device for the width of the yoke column includes a support 7, a yoke column tensioner 8, a yoke column width adjustment servo motor 9, a yoke column synchronous pulley 10, a yoke column servo support plate 11, and a yoke column transmission structure , the yoke column width-adjusting guide rail reducer 14 and the platen 3, the yoke column width-adjusting servo motor 9 is connected to the bottom surface of the platen 3 through the yoke column servo support plate 11, and the lower end of the yoke column synchronous pulley 10 and the yoke column width-adjusting The guide rail reducer 14 is connected, the yoke column width adjustment guide rail ...

Embodiment 3

[0049] Based on the basis of embodiments 1 and 2, a method for real-time detection of the width of a silicon steel sheet stacking line is provided in this embodiment, and the specific steps are:

[0050] Step 1. When stacking the transformer core automatic lamination machine, firstly, the silicon steel sheet is placed on the slicing guide rail in the slicing device through the previous slicing process, and the lamination grabbing manipulator grabs the silicon steel sheet at the slicing guide rail and Placed in the yoke column width adjustment guide rail, side column width adjustment guide rail and center column width adjustment guide rail, and then the cylinder 6 pneumatically controls the clamping yoke column width adjustment guide rail, side column width adjustment guide rail and center column width adjustment guide rail, and makes the current The edge of the width sheet silicon steel sheet is tangent to the sliding assembly 2 provided in each set of width-adjusting guide rai...

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Abstract

The invention provides a real-time detection device for the width of the lamination line of silicon steel sheets, which includes five sets of width adjustment guide rails, three-column width real-timedetection devices, yoke column width real-time detection devices and a bottom plate. The five sets of width adjustment guide rails include two sets of yoke column guide rails, two sets of side columnguide rails and one set of middle column guide rails. A cylinder and a width adjustment linear guide rod are respectively arranged on one side of the two guide rails in the set of middle column guiderails. The yoke column width real-time detection devices are respectively arranged on the two sets of yoke column guide rails. The three-column width real-time detection devices are respectively arranged on the two sets of side column guide rails and on the set of middle column guide rails. At least one optical fiber detection device is installed on the inner side of each guide rail in the five sets of width adjustment guide rails. The device can ensure that the coordinate deviation of each sheet in the positioning plane is not more than 0.05 mm. By using the device, high-precision and fast detection can be carried out on silicon steel sheets of different specifications, the machine will stop and report errors when the sheets are staggered, and efficient and accurate automatic laminationis realized for transformer cores.

Description

technical field [0001] The invention relates to a real-time detection technology for the width of silicon steel sheets during the automatic stacking process of transformer iron cores, belongs to the technical field of transformer manufacturing, and particularly relates to a real-time detection device and method for the width of a silicon steel sheet stacking line. Background technique [0002] At present, the manufacturing of domestic transformer "day" type iron cores is almost entirely done by manual lamination, which has low efficiency, high error rate and heavy workload. With the continuous and rapid development of the power industry, artificially manufactured transformer cores can no longer guarantee market demand. Therefore, it is inevitable to achieve automatic production in the manufacture of transformer "Japanese" iron cores. However, due to the different widths of silicon steel sheets at all levels, it is very important to detect the width of silicon steel sheets whe...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01B11/02
CPCG01B11/02
Inventor 赵丹赵鹏涛李彦虎许号永王晨张华杰
Owner CECEP XIAN QIYUAN MECHANICAL & EIECTRICAL EQUIP CO LTD
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