A continuous shaping system and control method for pearl tea based on automatic weighing

An automatic weighing and pearl tea technology, which is applied in automatic feeding/discharging weighing equipment, weighing, tea treatment before extraction, etc. Allocate problems that affect tea quality and production efficiency, increase the labor intensity of staff, and achieve the effects of reducing manual operation time, improving the quality of pearl tea, and saving manpower

Active Publication Date: 2022-06-07
ANHUI AGRICULTURAL UNIVERSITY
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, this kind of machinery is produced by a single machine with a low degree of automation. The main performance is that: it cannot automatically weigh and load the material, and it needs to be manually loaded during the processing. It is necessary to manually unload the material after stopping the machine, and the machine cannot realize automatic discharge; in the process of mixing and re-frying, it is also carried out manually, and it is impossible to realize automatic mixing
This not only increases the labor intensity of the staff, but also has a large error in manual feeding, and it is impossible to quantitatively feed tea of ​​equal quality to multiple double-pot Quhao machines.
The unevenness of tea distribution seriously affects the quality of tea and the efficiency of production
The above problems hinder the application of this kind of machinery in the tea production line, resulting in the inability to realize continuous and automatic production of the pearl tea shaping process

Method used

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  • A continuous shaping system and control method for pearl tea based on automatic weighing
  • A continuous shaping system and control method for pearl tea based on automatic weighing
  • A continuous shaping system and control method for pearl tea based on automatic weighing

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Embodiment Construction

[0064] Below in conjunction with the embodiment, the technical scheme of the present invention is described in more detail:

[0065] like figure 1 , 2 Shown: a continuous shaping system for bead tea based on automatic weighing, including a PLC control unit, an initial frying unit, a cooling unit and a re-frying unit that sequentially process the tea leaves;

[0066] The initial frying unit includes a first vertical elevator 110, a first weighing conveyor 210, a first material distribution mechanism, a first vibrating conveyor 610 and a plurality of double-pot kiwi machines; Above each frying pan of the machine is respectively provided with a pneumatic material storage device for feeding into the corresponding frying pan; the material discharged from the first vertical elevator 110 falls on the first weighing conveyor 210, and the first weighing conveying The discharge of the machine 210 falls on the first material distribution mechanism, the first material distribution mecha...

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Abstract

The invention relates to a system and a control method for continuous shaping of pearl tea based on automatic weighing. The system includes a PLC control unit, initial frying unit, cooling unit, and re-frying unit. Automatic feeding is realized by setting vertical elevators, weighing conveyors, material distribution mechanisms, and vibrating conveyors in the initial frying unit and re-frying unit. , unloading, automatic pot re-frying, realize the continuous shape of pearl tea production, greatly improve the production efficiency and quality of pearl tea. The control method includes the control process of the initial frying and feeding link, the initial frying link, the spreading and cooling link, the second frying and feeding link and the second frying link, and the control method makes the above-mentioned shaping system more automatic.

Description

technical field [0001] The invention belongs to the field of tea processing equipment, and in particular relates to a continuous bead tea forming system based on automatic weighing and a control method. Background technique [0002] Pearl tea is a variety of green tea stir-fried green tea round green tea. The frying of bead tea is mainly completed by the double-pot curling machine, which mainly relies on the swinging frying plate to stir-fry the tea leaves in the pot, so that the tea leaves are gradually curled and formed into a spherical shape. At present, this type of machinery is produced by a stand-alone machine with a low degree of automation. It is mainly manifested in: it cannot be automatically weighed and loaded, and manual feeding is required during the processing process. The weight of the feeding is mainly estimated by experience, and the accuracy of feeding weight is not enough; Manual unloading is required after shutdown, and the machine cannot realize automat...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): A23F3/06G01G13/24
CPCA23F3/06G01G13/242
Inventor 李兵宋扬扬秦军卫张正竹李为宁
Owner ANHUI AGRICULTURAL UNIVERSITY
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