Storage method and system for pallet-intensive warehouse combined with pallet beam shelf

Abstract

The invention discloses a storage splitting method with a tray compact warehouse combined with tray transverse beam goods shelves. The storage splitting method comprises the steps that 1, incoming materials are judged; 2, large-medium-specification whole tray-type materials are conveyed to a warehouse inlet of a tray compact storage unit; 3, large-medium-specification box-type materials are conveyed to the warehouse inlet of the tray compact storage unit; 4, a warehouse management system (WMS) conducts goods allocation according to the goods allocation principle; 5, small-specification box-type materials are carried to tray transverse beam goods shelf stations; 6, small-specification whole tray-type materials are carried to the tray transverse beam goods shelf stations; 7, the WMS automatically arranges material discharge dispatching; 8, the large-medium-specification whole tray-type materials are discharged out of the warehouse through forklifts; 9, the small-specification whole tray-type materials are discharged out of the warehouse after code scanning; 10, large-specification box-type materials are split and supplemented to a large-specification material discharging conveying line; 11, medium-specification box-type materials are split and supplemented to a medium-small-specification material discharging conveying line; 12, the small-specification box-type materials are splitand supplemented to the medium-small-specification material discharging conveying line; and 13, the split materials are discharged out of the warehouse through a material combining and splitting unit. Through the storage splitting method, the problem that a tray compact warehouse is poor in splitting capacity is solved.

Description

technical field [0001] The invention relates to the field of logistics and distribution of tobacco, medicine, books, clothing, food, cosmetics, stationery, etc., in particular to a method and system for storing and distributing pallet-intensive warehouses combined with pallet beam shelves. Background technique [0002] Due to its high storage density, pallet-intensive warehouses are widely used in logistics and distribution industries such as tobacco, medicine, books, clothing, food, cosmetics, and stationery. [0003] The traditional pallet-intensive warehouse storage system uses the pallet form as the logistics processing unit, while the sorting system usually uses the box form as the logistics processing unit, which requires the materials to be replenished and sorted in real time according to the product specification and quantity after the materials are disassembled. Wait for the work process. In order to solve the mismatch between the product specifications and efficie...

AI Technical Summary

Problems solved by technology

This process mode mainly has the following problems: (1) Although the pallet-intensive warehouse has a high storage density, the size of the stored materials is limited by the number of dense cache channels, and the access flexibility is poor, which is not suitable for multi-product specifications and small batch storage.

(2) The disassembled materials need to be cached by the stocking system and then enter the sorting system, which increases the logistics link and increases the equipment configuration

(3) After the small-scale materials are disassembled, the tail plate frequently enters and exits the warehouse, which causes waste of equipment and seriously affects the storage density and the efficiency of entering and exiting the warehouse

In order to solve the multi-product specification and small-batch material access, dense buffer channels are usually added or mixed channels are used, resulting in low storage density or the need to reverse the warehouse. In order to ensure the efficiency of storage and storage, it is necessary to increase storage and storage equipment, resulting in waste of equipment space and investment. and increased storage costs

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