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Multi-condition fatigue test system for tread brake unit

A tread braking and fatigue test technology, applied in the field of fatigue test systems, can solve the problems of single type, single test bench simulation conditions, and inability to more realistically simulate the combined conditions of existing vehicles, etc., to achieve compact structure and short fatigue test time Effect

Pending Publication Date: 2019-06-07
CRRC CHANGZHOU TECH MARK IND CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the above-mentioned existing test methods, the tread profiling device is completely fixed, that is, static, so that it is impossible to verify the reliability and durability of the tread braking unit in the current vehicle operation process, that is, it is impossible to verify that due to the wheel tread The tangential force generated by the friction with the brake shoe, the lateral force generated by the lateral movement of the wheel set relative to the frame, and the periodic reciprocating vibration load caused by the out-of-round wheel, etc. have a great impact on the reliability and durability of the tread brake unit. sexual influence
[0004] Even though the test rigs invented by patent CN105806611A and CN107063662A separately involve the simulation of the working conditions of the presence of lateral force and the simulation of the working conditions of the existence of out-of-round wheels, the simulation conditions of the test rigs invented by the above patents are single and cannot be more realistic. Simulate the combined working conditions of the existing vehicle
It uses the tread profiling device and the transmission mechanism as a whole, and the type is single, which cannot be applied to the fatigue test process of various products, and cannot meet the fatigue test requirements of the existing tread brake unit

Method used

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  • Multi-condition fatigue test system for tread brake unit
  • Multi-condition fatigue test system for tread brake unit
  • Multi-condition fatigue test system for tread brake unit

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] See Figure 1 to Figure 8 , this embodiment includes a test platform 15, a front support frame 1 and a rear support frame 4 arranged on the front and rear sides of the test platform 15, and a fixing seat 11 arranged on the side of the front support frame 1, and a tread profiling module is also provided 3. Tangential force application cylinder 6, longitudinal adjustment device 7, reciprocating vibration cam mechanism 8, and lateral force application cylinder 9.

[0028] A pair of transverse guide rails 15-1 are fixed on the front side of the test platform 15, and a pair of longitudinal guide rails 15-2 are fixed on the rear side.

[0029] The front support frame 1 is movably connected to the transverse guide rail 15-1 by means of a slide block on the bottom surface. The front support frame 1 is provided with a slide frame 2, and four longitudinal guide columns 1-1 distributed in pairs are installed in the front support frame 1, and the slide frame 2 is worn on the four ...

Embodiment 2

[0043] The longitudinal adjustment device 7 is provided with a second transmission mechanism 7-2, the movable part of the second transmission mechanism 7-2 is directly below the movable part of the first transmission mechanism 7-1, and the activity of the second transmission mechanism 7-2 Part is connected with the riser 4-2 of rear support frame 4. The two transmission mechanisms run synchronously. All the other are identical with embodiment 1.

[0044] When the test system is in use, the tread unit brake is installed on the tooling 14, and the first transmission mechanism 7-1 and the second transmission mechanism 7-2 of the longitudinal adjustment device 7 are manually operated synchronously to drive the rear support frame 4 to move, so that the lifting seat 5 Drive the tread profiling module 3 to move, so that the profiling tread head 3-1 is in contact with the tread unit brake. Since the sliding frame 2 also moves with the tread profiling module 3, the lateral force exert...

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Abstract

A multi-condition fatigue test system for a tread brake unit comprises a front bracing frame, a back bracing frame and a mounting base arranged on a test platform as well as a tread profiling module,a tangential force application cylinder, a reciprocating vibration cam mechanism and a traverse force application cylinder. The tangential force application cylinder provides a tangential power to push the tread profiling module to swing, so that the brake condition of a wheel in the rotation process is thus simulated; the traverse force application cylinder provides a transverse power to push thepromotion tread profiling module to make traverse reciprocal motion, so that traverse play of the wheel relative to the frame during braking is simulated; and the reciprocating vibration cam mechanism drives the tread profiling module to make vertical reciprocal motion, and reciprocal vibration load on the tread brake unit caused by the tread in the brake process due to out-of-roundness of the wheel is simulated. Test in the three different conditions can be implemented independently or together, the condition combined test does not interfere each other, and the using condition of the vehicleis approached more.

Description

technical field [0001] The invention relates to a fatigue test system for simulating the combination working condition of an existing vehicle for a tread braking unit. Background technique [0002] The tread braking method is widely used in rolling stock, urban rail transit vehicles and some rail engineering vehicles. The tread braking unit proposed in the present invention is similar to the tread braking unit mentioned in the authorized patent CN103693069B, and is an actuator of a rail transit vehicle braking system. The braking method is as follows: fill the brake with compressed air, so that the brake shoe support of the brake protrudes toward the wheel set, and drives the brake shoe to press the outer arc surface of the wheel set, thereby generating friction. This friction prevents the wheelset from continuing to rotate, thus achieving the braking effect. [0003] In order to verify the reliability and durability of the braking action of the tread brake unit, a fatigue...

Claims

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Application Information

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IPC IPC(8): G01M17/08
Inventor 张宇宸王子晨江浪刘森伍安旭许波冯畅周建华
Owner CRRC CHANGZHOU TECH MARK IND CO LTD
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