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Automatic scanning detection device and method for large-scale engineering mechanical structures

A mechanical structure and large-scale engineering technology, applied in the direction of measuring devices, optical devices, instruments, etc., can solve the problems of small and medium-sized enterprises that are not applicable to single-piece and small-batch product scanning inspections, detection robots are expensive, and affect scanning quality. Effects of reducing useless tracks, simple structure, and improving scanning efficiency

Inactive Publication Date: 2019-07-09
合肥永升机械有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the 3D scanners on the market for scanning large-scale construction machinery structural parts are mainly hand-held scanners, which are light and flexible. However, for large-scale engineering structural parts, the scanning time is long and labor-intensive. Shaking will affect the scanning quality, and the operator needs to pay attention to the scanning results on the display screen when scanning, which is less efficient
Existing inspection robots are expensive and are not suitable for scanning and inspection of single-piece and small-batch products in small and medium-sized enterprises

Method used

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  • Automatic scanning detection device and method for large-scale engineering mechanical structures
  • Automatic scanning detection device and method for large-scale engineering mechanical structures
  • Automatic scanning detection device and method for large-scale engineering mechanical structures

Examples

Experimental program
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Effect test

Embodiment 1

[0028] Such as Figure 1-3 As shown, an automatic scanning detection device and method for a large construction machinery structure, including a three-axis feed mechanism 3, a scanning clamping mechanism, a rotary mechanism 4 and a slide mechanism 5, the slide mechanism 5 includes a base 25 and a slide plate 27, the slide plate 27 is driven by the nut pair of the ball screw c28, the rotary mechanism 4 is arranged on the upper end surface of the slide plate 27, the three-axis feed mechanism 3 is arranged on the upper end surface of the base 25, and the top of the rotary mechanism 4 is connected with a positioning support plate 24 Arm 29; the three-axis feeding mechanism 3 is driven by the ball screw a15, the ball screw b16 and the linear cylinder 17, and the end of the three-axis feeding mechanism 3 is provided with a scanning and clamping mechanism; the scanning and clamping mechanism includes a 3D scanner 1 and the clamping mechanism 2, the 3D scanner 1 is placed in the middl...

Embodiment 2

[0032] Such as Figure 1-3 As shown, an automatic scanning detection device and method for a large construction machinery structure, including a three-axis feed mechanism 3, a scanning clamping mechanism, a rotary mechanism 4 and a slide mechanism 5, the slide mechanism 5 includes a base 25 and a slide plate 27, the slide plate 27 is driven by the nut pair of the ball screw c28, the rotary mechanism 4 is arranged on the upper end surface of the slide plate 27, the three-axis feed mechanism 3 is arranged on the upper end surface of the base 25, and the top of the rotary mechanism 4 is connected with a positioning support plate 24 Arm 29; the three-axis feeding mechanism 3 is driven by the ball screw a15, the ball screw b16 and the linear cylinder 17, and the end of the three-axis feeding mechanism 3 is provided with a scanning and clamping mechanism; the scanning and clamping mechanism includes a 3D scanner 1 and the clamping mechanism 2, the 3D scanner 1 is placed in the middl...

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Abstract

The invention provides an automatic scanning detection device for large-scale engineering mechanical structures, and relates to the field of engineering mechanical structure detection. The device comprises a three-axis feeding mechanism, a scanner clamping mechanism, a swing mechanism and a sliding table mechanism, wherein the sliding table mechanism comprises a base and a sliding plate. Accordingto the device, a scanner can move according to control tracks described by a numerical-control program, so that the useless tracks are decreased; the scanning process is stable and free of shake, sothat the scanning efficiency is improved and the labor intensity is reduced; the feeding motion of each axis does not need linkage; compared with the existing scanning robots, the device is simple instructure, convenient to operate and relatively low in cost; the special swing mechanism and a positioning mechanism are arranged, so that the device can be adapted to different types of large-scale engineering structures with different sizes; and meanwhile, the scanner clamping mechanism can complete pitching and rotary motions, and adopts flexible clamping, so that the device is suitable for most of the 3D scanners on the market.

Description

technical field [0001] The invention relates to the field of detection of construction machinery structural parts, in particular to an automatic scanning detection device and method for large construction machinery structural parts. Background technique [0002] A 3D scanner is a scientific instrument used to detect and analyze shape and appearance data of objects or environments in the real world. The collected data is often used to perform 3D reconstruction calculations, creating digital models of actual objects in the virtual world. These models have a wide range of uses, such as industrial design, defect detection, reverse engineering, robot guidance, landform measurement, medical information, biological information, criminal identification, digital cultural relic collection, film production, game creation materials, etc. application. The production of 3D scanners does not rely on a single technology. Various reconstruction technologies have their advantages and disadv...

Claims

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Application Information

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IPC IPC(8): G01B11/24
CPCG01B11/24
Inventor 赖永刚吴弘毅吴仲伟邓玉军章青吕贵陈靖
Owner 合肥永升机械有限公司
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