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A continuous silicon carbide fiber with wide-range controllable electrical properties and its preparation method

A technology of silicon carbide fiber and polycarbosilane fiber, which is applied in the field of continuous silicon carbide fiber and its preparation, can solve the problems of inability to prepare low-resistivity fiber, inability to prepare high-resistivity fiber, and low strength of silicon carbide fiber. The effect of wide control range of electrical performance, low cost and low price

Active Publication Date: 2021-09-24
NAT UNIV OF DEFENSE TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0005] The invention provides a continuous silicon carbide fiber preparation method with wide-range controllable electrical properties, which is used to overcome the low content of free carbon in the silicon carbide fiber prepared by polycarbosilane without melting in the prior art, which cannot be produced. Low-resistivity fibers are obtained; the free carbon content in silicon carbide fibers prepared by anaerobic non-melting combined with hydrogen firing is high, and SiC x o y The content of amorphous phase is small, and high resistivity fibers cannot be prepared. However, silicon carbide fibers prepared by anaerobic non-melting combined with ammonia nitriding firing have low strength, poor oxidation resistance, and high cost. , polyphenylmethylsilane as raw materials, synthesized phenyl-containing polycarbosilane precursors with excellent molding properties under high temperature and high pressure in xylene solvent and hydrogen atmosphere, using the introduced phenyl groups to control the carbon-silicon ratio of the precursors, and then control The content of free carbon in silicon carbide fibers; at the same time, air pre-oxidation combined with vacuum thermal crosslinking is used to achieve the non-melting of the fibers, and the oxygen content in the fibers, that is, SiC, is achieved under the premise of ensuring that the fibers do not melt. x o y Large-scale control of the amorphous phase, and further precise control of the free carbon content in the fiber by firing under a hydrogen / nitrogen atmosphere, through the free carbon low-resistance phase and SiC x o y Coordination of high-resistance phases realizes wide-area regulation and achieves silicon carbide fiber resistivity of 10 -2 ~10 7 Controllable preparation in the range of Ω·cm, the tensile strength of the prepared silicon carbide fiber monofilament can reach 3.0GPa, the strength retention rate after treatment at 1000°C in air is greater than 90%, and the resistivity change is less than 15%

Method used

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  • A continuous silicon carbide fiber with wide-range controllable electrical properties and its preparation method
  • A continuous silicon carbide fiber with wide-range controllable electrical properties and its preparation method

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preparation example Construction

[0020] The present invention proposes a continuous silicon carbide fiber preparation method with wide-area controllable electrical properties, comprising the following steps:

[0021] S1: Using polydimethylsilane and polyphenylmethylsilane as raw materials, synthesize polycarbosilane precursors under high temperature and high pressure in xylene solvent and hydrogen atmosphere;

[0022] S2: Melt-spinning the polycarbosilane precursor obtained in step S1 to obtain polycarbosilane fibers;

[0023] S3: The polycarbosilane fibers obtained in step S2 are sequentially subjected to oxidation pre-crosslinking, vacuum heat treatment and high-temperature firing in a hydrogen / nitrogen atmosphere to obtain continuous silicon carbide fibers with wide-range controllable electrical properties.

[0024] The preparation method provided by the present invention uses polydimethylsilane and polyphenylmethylsilane as raw materials, and synthesizes a phenyl-containing polycarbosilane precursor with ...

Embodiment 1

[0036] This embodiment provides a continuous silicon carbide fiber preparation method with wide-area controllable electrical properties, including the following steps:

[0037] S1: Add 100g of polydimethylsilane, 50g of polyphenylmethylsilane and 400mL of xylene into the autoclave, vacuumize it and fill it with 2MPa hydrogen, raise the temperature to 480°C at a rate of 2°C / min, and keep it warm 4h, obtain the polycarbosilane precursor containing phenyl group after filtration, decompression distillation;

[0038] S2: Put the polycarbosilane precursor in the spinning barrel, and melt-spin at 336°C to obtain polycarbosilane fibers;

[0039] S3: Put the polycarbosilane fiber in the firing furnace, after vacuuming, fill it with compressed air, raise the temperature to 190°C at a rate of 1°C / min and keep it warm for 3 hours; then vacuumize the gas in the firing furnace to the pressure drop to 10Pa, further raise the temperature to 500°C at a rate of 2°C / min and keep it warm for 2h;...

Embodiment 2

[0042] This embodiment provides a continuous silicon carbide fiber preparation method with wide-area controllable electrical properties, including the following steps:

[0043] S1: Add 100g of polydimethylsilane, 100g of polyphenylmethylsilane and 400mL of xylene into the autoclave, and then operate as in Example 1;

[0044] S2: Put the polycarbosilane precursor in the spinning barrel, and melt-spin at 345°C to obtain polycarbosilane fibers;

[0045] S3: Same as the first embodiment.

[0046] The electrical resistivity of the silicon carbide fiber prepared in this embodiment is 3.4×10 3 Ω·cm, the tensile strength of single filament is 2.64GPa.

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Abstract

The invention discloses a continuous silicon carbide fiber with wide-range controllable electrical properties and a preparation method thereof. Carbosilane precursor; the precursor is melt-spun to obtain polycarbosilane fibers; polycarbosilane fibers are sequentially oxidized and pre-crosslinked, vacuum heat treated, and fired at a high temperature in a hydrogen / nitrogen atmosphere to obtain silicon carbide with wide-range controllable electrical properties fiber. Compared with the prior art, the preparation method provided by the invention has low cost of raw materials, simple preparation process and equipment, and the resistivity of the prepared silicon carbide fiber is between 10 ‑2 ~10 7 It is controllable in the range of Ω·cm, the tensile strength of single filament can reach 3.0GPa, the fiber strength retention rate after treatment at 1000°C in air is more than 90%, and the change of electrical properties is less than 15%. It has a good application in high-temperature wave-absorbing materials prospect.

Description

technical field [0001] The invention relates to the technical field of functional ceramic fibers, in particular to a continuous silicon carbide fiber with wide-range controllable electrical properties and a preparation method thereof. Background technique [0002] Continuous SiC fiber has excellent properties such as high strength, low density, high temperature oxidation resistance, chemical corrosion resistance, thermal shock resistance, high tensile strength, good creep resistance and good compatibility with ceramic matrix. It is an advanced composite fiber. The structural reinforcement commonly used in materials has been widely used in aerospace, aviation and high-performance weaponry. With the new requirements of technological progress and equipment development, there is an urgent demand for structural / functional integrated composite materials, which require that the reinforced fiber not only have excellent mechanical properties and high temperature resistance, but also ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/571C04B35/622
CPCC04B35/571C04B35/62281C04B2235/96
Inventor 王小宙王军王浩简科邵长伟苟燕子
Owner NAT UNIV OF DEFENSE TECH