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Electronic cigarette ceramic heating sheet and manufacturing method thereof

A technology of ceramic heating sheet and manufacturing method, which is applied in the direction of electric heating device, ohmic resistance heating, electrical components, etc., which can solve the problems of long heating time, uneven conduction, compactness of protective layer and deterioration of insulation, etc., and achieve heat resistance Improved temperature and thermal shock resistance, high heat conduction efficiency, and shortened heating time

Inactive Publication Date: 2019-08-30
肇庆市天华电子科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0004] This electronic cigarette ceramic heating sheet has the following defects: 1) The heating resistor is printed on the zirconia ceramic substrate. Due to the low thermal conductivity of the zirconia material (about 2-5W / (m·K), the heat generated by the heating resistor Slow conduction and uneven conduction on the ceramic substrate, resulting in uneven heating temperature or long heating time of the heating sheet; 2) The protective layer sintered at a medium temperature (550-900 degrees Celsius) is repeatedly subjected to thermal shocks at relatively high sintering temperatures Afterwards, microcracks are easy to occur, resulting in the deterioration of the density and insulation of the protective layer, and the resistance value of the heating resistor protected by it drifts or changes, which can eventually lead to the failure of the heating sheet

Method used

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  • Electronic cigarette ceramic heating sheet and manufacturing method thereof

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Embodiment 1

[0031] Embodiment 1 of the manufacturing method of ceramic heating sheet, the steps are as follows:

[0032] Prepare a fired dense zirconia ceramic cooked sheet with a purity of 85% and a thickness of 0.4 mm as a zirconia ceramic substrate 1, print an insulating layer 2 on one side of the zirconia ceramic substrate 1, and dry it; The other side of the zirconium ceramic substrate 1 is printed with a heat-conducting layer 3 and dried; the inner electrode 4 is printed on the heat-conducting layer 3 and dried, and the heating resistor 5 is printed and dried; the inner electrode 4 and the heating resistor 5 are printed The protective layer 6 is dried; the printed and dried zirconia ceramic substrate 1 is sintered at a high temperature of 1500 degrees Celsius to form a heating element.

[0033] Then, the welding pad 7 is printed on the inner electrode 4, dried, and finally the printed and dried zirconia ceramic substrate 1 is sintered at a medium temperature of 850° C. to prepare a ...

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Abstract

The invention discloses an electronic cigarette ceramic heating sheet and a manufacturing method thereof. The ceramic heating sheet comprises a zirconia ceramic substrate, an insulating layer is printed on one side of the zirconia ceramic substrate, the other side of the zirconia ceramic substrate is sequentially printed with a heat conducting layer, a heat generating module and a protective layer, the heat generating module comprises a connected heat generating resistance and an inner electrode on which a pad is printed, and the heat conducting layer is formed by coating a silicon carbide slurry comprising zirconia and alumina, wherein the weight proportion of zirconia and alumina is 5%-20% and 20%-45%, respectively. The invention has the advantages of uniform and rapid heating and high reliability.

Description

technical field [0001] The invention mainly relates to the field of ceramic heating sheets for electronic cigarettes, in particular to the field of low-temperature baking ceramic heating sheets for electronic cigarettes. Background technique [0002] In the popular low-temperature baking electronic cigarette smoking sets in recent years, ceramic heating sheets are generally used as the heating element, and the heating temperature is about 280-350 degrees Celsius. Tobacco is baked at this temperature but does not burn, thereby generating smoke. The ceramic heating element is one of the key technologies of the electronic cigarette smoking set. The ceramic heating element of the existing low-temperature baking type electronic cigarette smoking set mainly uses two kinds of substrates: one of which is fired alumina ceramic cooked sheet, and this The ceramic heating element is easy to break due to the poor strength of the alumina ceramic body; the other is to use zirconia ceramics...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/48C04B35/622C04B41/87H05B3/14H05B3/22
CPCC04B35/48C04B35/622C04B41/009C04B41/5059C04B41/87C04B2235/9607H05B3/141H05B3/22C04B41/5042C04B41/5031C04B41/4539C04B41/0072
Inventor 谭明伟卢忠勇黄振林张泽吉谭力梁森森
Owner 肇庆市天华电子科技有限公司