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Overlay control with non-zero offset prediction

A non-zero, controller technology, applied in the photoengraving process of pattern surface, photoengraving process exposure device, semiconductor/solid-state device manufacturing, etc., can solve the problems of different stacking errors and so on

Active Publication Date: 2019-10-08
KLA TENCOR TECH CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] However, the overlay error measured at different manufacturing stages and / or by different metrology tools may be different

Method used

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  • Overlay control with non-zero offset prediction
  • Overlay control with non-zero offset prediction
  • Overlay control with non-zero offset prediction

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Embodiment Construction

[0023] Reference will now be made in detail to the disclosed subject matter which is illustrated in the accompanying drawings. The invention has been particularly shown and described with respect to certain embodiments and specific features thereof. The embodiments set forth herein are to be regarded as illustrative and not restrictive. It will be readily apparent to those skilled in the art that various changes and modifications in form and details can be made without departing from the spirit and scope of the invention.

[0024] Embodiments of the invention relate to a method for maintaining the superposition between a current layer and one or more previous layers on a sample within selected tolerances while reducing NZO associated with control data from different metrology tools. Process control system. As used throughout this disclosure, the term "sample" generally refers to a substrate (eg, wafer or the like) formed of semiconductor or non-semiconductor material. For e...

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Abstract

A process control system may include a controller configured to receive after-development inspection (ADI) data after a lithography step for the current layer from an ADI tool, receive after etch inspection (AEI) overlay data after an exposure step of the current layer from an AEI tool, train a non-zero offset predictor with ADI data and AEI overlay data to predict a non-zero offset from input ADIdata, generate values of the control parameters of the lithography tool using ADI data and non-zero offsets generated by the non-zero offset predictor, and provide the values of the control parameters to the lithography tool for fabricating the current layer on the at least one production sample.

Description

[0001] Cross References to Related Applications [0002] This application claims under 35 U.S.C. §119(e) filed January 25, 2017 by Mike Adel, Amnon Manassen, Bill Pearson Pierson, Ady Levy, Pradeep Subrahmanyan, Liran Yerushalmi, Dongsub Choi, Hoyoung Heo, Dror Alumot (DrorAlumot) and John Robinson (John Robinson) are inventors and the serial number is 62 / 450,454, which is hereby incorporated by reference in its entirety. technical field [0003] This disclosure relates generally to stack control, and more particularly to stack control using non-zero offset prediction. Background technique [0004] Semiconductor devices typically include multiple layers of patterned material, where each successive layer must be aligned with the previous layer within tight tolerances. Thus, a fabrication line can utilize a process control system with feedback and / or feed-forward control data to monitor and adjust fabrication tool settings to maintain overlay errors (e.g., overlay registr...

Claims

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Application Information

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IPC IPC(8): G03F7/20H01L21/027
CPCG03F7/705G03F7/70633G03F7/70508G03F7/70625G03F7/0002H01L21/027G03F7/7085
Inventor M·A·阿德尔A·玛纳森W·皮尔逊A·莱维P·苏布拉马尼扬L·叶鲁舍米崔东燮H·浩D·阿鲁穆特J·鲁滨逊
Owner KLA TENCOR TECH CORP
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