Cylindrical reinforcement cage production method and production system

A production system and production method technology, applied in the direction of auxiliary equipment, auxiliary welding equipment, welding/cutting auxiliary equipment, etc., can solve problems such as low production efficiency, difficulty in assembly site installation, and complicated steel cage structure

Inactive Publication Date: 2019-11-26
HUNAN SANY KUAIERJU RESIDENTIAL IND CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In order to ensure that the reinforcement cage can meet the strength requirements of the concrete structure, some reinforcement cages have complex structures and are difficult to mechanize production, so they can only be manufactured in the form of manual binding.
However, manual binding of steel cages is not only low in production efficiency, but also the structure of the steel cages is unstable, easy to deform, with various errors and poor product consistency, which makes it difficult to install on the assembly site

Method used

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  • Cylindrical reinforcement cage production method and production system
  • Cylindrical reinforcement cage production method and production system
  • Cylindrical reinforcement cage production method and production system

Examples

Experimental program
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Embodiment 1

[0042] figure 1 The schematic diagram of the layout and structure of the cylindrical steel cage production system 100 provided in this embodiment. Please refer to figure 1 , the present embodiment provides a cylindrical reinforcement cage production system 100, which includes an automatic welding device 140 and a fixing device 150 arranged side by side with the automatic welding device 140. During production, the automatic welding device 140 is used to complete the welding and fixing of the stirrup 162 and the first longitudinal bar 1611, thereby making a semi-finished reinforcement cage 163 to realize the shaping of the reinforcement cage 160; the semi-finished reinforcement cage 163 is transferred to the fixing device 150 , to fix the steel cage 160 and the second longitudinal bar 1612, thereby making the finished product of the steel cage, and completing the production of the steel cage 160. By dividing the fixing of the longitudinal bars 161 and stirrups 162 into two ste...

Embodiment 2

[0060] Figure 7 It is a step diagram of the production method of the cylindrical reinforcement cage provided in this embodiment. Please refer to Figure 7 , this embodiment provides a method for producing a cylindrical reinforcement cage, which can be realized by using the cylindrical reinforcement cage production system 100 provided in Embodiment 1. The production method of the cylindrical reinforcement cage provided by the present embodiment is further described below:

[0061] S1: intercepting a plurality of longitudinal ribs 161 with a preset length.

[0062] The steel bar is cut by using an automatic sawing and threading machine 110 to obtain a longitudinal bar 161 with a preset length. The value of the preset length is specifically set according to user requirements. It can be understood that in other embodiments, steel bars with a preset length can also be directly purchased as the longitudinal bars 161 without cutting again.

[0063] S2: Process threads on both e...

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Abstract

The embodiment of the invention provides a cylindrical reinforcement cage production method and a cylindrical reinforcement cage production system and relates to the technical field of building components. The cylindrical reinforcement cage production method provided by the embodiment of the invention comprises the following steps of: arranging a first longitudinal bar inside a stirrup in a penetration manner, and welding and positioning the stirrup and the first longitudinal bar by adopting an automatic welding device to form a reinforcement cage semi-finished product; subsequently arranginga second longitudinal bar inside the reinforcement cage semi-finished product, and fixing the second longitudinal bar and the reinforcement cage semi-finished product to form a reinforcement cage finished product. According to the cylindrical reinforcement cage production method, the stirrup and a part of the longitudinal bar are welded to form the reinforcement cage semi-finished product in advance, the welding difficulty is reduced, so the machining step can be implemented by adopting the automatic welding device; moreover, the first longitudinal bar is inserted into the stirrup so that thefirst longitudinal bar makes contact with the inner sidewall surface of the stirrup, thus the first longitudinal bar and the stirrup can be fixed in a welding way; the shaping and consistency qualityof the manufactured reinforcement cage semi-finished product is high; and the common problem that a traditional tied reinforcement cage finished product is unstable in structure is solved.

Description

technical field [0001] The invention relates to the technical field of building components, in particular to a production method and production system of a cylindrical reinforcement cage. Background technique [0002] Reinforcement cage is a common building component used to improve the comprehensive performance of concrete structures. [0003] In order to ensure that the reinforcement cage can meet the strength requirements of the concrete structure, some reinforcement cages have complex structures and are difficult to mechanize production, so they can only be manufactured in the form of manual binding. However, manual binding of reinforcement cages is not only low in production efficiency, but also the structure of the manufactured reinforcement cages is unstable, easily deformed, with various errors and poor product consistency, which makes it difficult to install on-site assembly. Contents of the invention [0004] The objects of the present invention include, for exa...

Claims

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Application Information

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IPC IPC(8): B23K31/02B23K37/04
CPCB23K31/02B23K37/0443
Inventor 王晓君陈静宇
Owner HUNAN SANY KUAIERJU RESIDENTIAL IND CO LTD
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