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A quality detection method for flat glass based on the principle of laser continuous wave modulation

A quality inspection method and technology for flat glass, applied in optical testing for flaws/defects, measuring devices, using optical devices, etc., and can solve problems such as surface scratches on flat glass, manual reading, and sensor probe wear

Active Publication Date: 2021-09-10
江苏飞天玻璃实业有限公司
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  • Abstract
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  • Claims
  • Application Information

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Problems solved by technology

[0002] The thickness of flat glass is a very important quality indicator in the production process of flat glass. Many plates have high requirements on the flatness, thickness and existence of defects on the plate surface. The disadvantage of measuring tools such as thickness gauges is that there is relative sliding between the flat glass and the measuring tool, which can easily cause scratches on the surface of the flat glass, and requires manual readings, resulting in large errors
In addition, the sensor probe of the contact thickness gauge also has a certain degree of wear and tear, and needs to be recalibrated frequently and the probe should be replaced regularly
For large-sized plates, laser triangulation and interferometry can be used to achieve non-contact measurement, but the actual measurement process is affected by various factors, such as jitter, so that the measurement accuracy will still be greatly affected

Method used

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  • A quality detection method for flat glass based on the principle of laser continuous wave modulation
  • A quality detection method for flat glass based on the principle of laser continuous wave modulation
  • A quality detection method for flat glass based on the principle of laser continuous wave modulation

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Embodiment Construction

[0060] Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention.

[0061] The flat glass quality detection method based on the laser continuous wave modulation principle of the present invention includes an image acquisition module, image preprocessing, edge extraction, Gray code image encoding and decoding, and a baseline method for estimating the front and back surface points of the flat glass;

[0062] The step 1 is used to collect infrared images and depth data by the image acquisition module using the depth camera and store them in the computer. The infrared images include Gray code images a...

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Abstract

The invention discloses a flat glass quality detection method based on the principle of laser continuous wave modulation, which includes an image acquisition module, image preprocessing, edge extraction, Gray code image encoding and decoding, and a baseline method for estimating front and back surface points of the flat glass. Collect infrared images and depth data; preprocess the collected images; extract the edge of the measured flat glass; encode and decode the Gray code image to obtain the front surface point of the measured flat glass and the direction of the reference light; Carry out calibration to obtain the light direction of the camera; estimate a certain group of points corresponding to the front and back surfaces of the flat glass according to the baseline method, and obtain the measurement results of the thickness of the flat glass. , and the three-dimensional topography of the reverse side, so that the defects and defect sizes on the front and back surfaces can be measured respectively. The invention can make the results of flat glass thickness measurement and defect size more accurate.

Description

technical field [0001] The invention belongs to the field of product quality detection, and in particular relates to a flat glass quality detection method based on the principle of laser continuous wave modulation. Background technique [0002] The thickness of flat glass is a very important quality indicator in the production process of flat glass. Many plates have high requirements on the flatness, thickness and existence of defects on the plate surface. The shortcomings of measuring tools such as thickness gauges are that there is relative sliding between the flat glass and the measuring tool, which may easily cause scratches on the surface of the flat glass, and manual reading is required, resulting in large errors. In addition, the sensor probe of the contact thickness gauge is also subject to wear and tear, requiring frequent recalibration and regular replacement of the probe. For large-sized plates, laser triangulation and interferometry can be used to achieve non-co...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G01B11/06G01N21/88
CPCG01B11/06G01N21/8851G01N2021/8887
Inventor 顾君兰邹荣许桢英王匀
Owner 江苏飞天玻璃实业有限公司
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