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Production method of plastic honeycomb

A technology of plastic honeycomb and production method, which is applied in the field of plastic honeycomb production and can solve problems such as folding difficulties

Active Publication Date: 2022-02-11
YANTAI ZHENGHAI HIGH TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] The purpose of this application is to provide a production method of plastic honeycomb, which solves the problem of difficult folding in the existing corrugated plate misalignment cutting scheme

Method used

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  • Production method of plastic honeycomb
  • Production method of plastic honeycomb
  • Production method of plastic honeycomb

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0060] The first solution is introduced here, reducing the width and / or thickness of the material at the fold.

[0061] It is very difficult to control the material width of the folded part simply by dislocation cutting. In fact, even if the width of the folding part is not controlled, it is difficult to perform ordinary misalignment cutting - completely cut off the upper plane and slope surface at the upper cutting part, and completely cut off the lower plane and slope surface at the lower cutting part; not to mention, The lower plane is partially cut off at the upper cutting position, and the upper plane is also partially cut off at the lower cutting position.

[0062] Therefore, our solution is to cut all the corrugated plates into corrugated strips, and weld the corrugated strips in dislocation. During the welding process, the width of the folded parts can be reduced, and the thickness and strength of the welded parts can also be reduced.

[0063] That is to say, in the c...

Embodiment 2

[0078] In the solution in Example 1, although the welding process is very simple, the subsequent folding process is very complicated. The process of stretching, over-rotation, and horizontal extrusion must be carried out continuously, and the force of horizontal extrusion cannot be removed before setting the shape, otherwise it will Gradually recover to Figure 7 , Figure 6 even Figure 5 In the state shown, all previous efforts have been for naught.

[0079] The following solution is another option, which can reduce the complexity of the folding process, but leaves the difficulty to the welding process. The specific steps are as follows:

[0080] 1) Cutting, the corrugated plate with upper plane, lower plane and slope surface (such as image 3 shown) cut into corrugated strips with upper plane, sloped plane and lower plane completely disconnected (such as Figure 4 shown);

[0081] 2) Welding is divided into the following four small steps,

[0082] a) separate the corr...

Embodiment 3

[0101] When the groove direction of the corrugated board is perpendicular to the running direction of the material, this dislocation connection folding process of complete cutting and partial welding has greater convenience.

[0102] In the cutting step, although the corrugated board is cut into corrugated slats, the cutting direction is consistent with the running direction of the corrugated board, so the cutting knife can cut the passing corrugated board into corrugated slats as long as the cutting knife rotates in situ, and the equipment is relatively Simple. Furthermore, corrugated slats are continuous in the direction of travel of the material and are relatively easy to handle.

[0103] As for the separation distance of the corrugated slats, excessive rotation, and horizontal extrusion operations, since the corrugated slats are continuous in the length direction, they can all be done at leisure and automatically completed when the material passes through. The structure o...

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Abstract

The invention relates to a production method of plastic honeycomb, which is characterized in that it includes the following steps: 1) cutting, cutting a corrugated plate with an upper plane, a lower plane and a slope surface into corrugated strips; 2) welding, making adjacent The upper connection part or the lower connection part is formed between the corrugated slats; at the upper connection part, the upper plane part or all of the adjacent corrugated slats are welded, at the lower connection part, the lower plane part or all of the adjacent corrugated slats are fused, corrugated The slats are connected together by alternating upper and lower connecting parts; 3) Folding, the upper or lower connecting parts of the connected corrugated slats are folded as the folding line, so that the upper plane and the upper plane are pasted together, The lower plane and the lower plane are pasted together to become an unshaped honeycomb; 4) finalized, the unshaped honeycomb is heat-pressed and shaped to obtain a plastic honeycomb. Both cutting and folding operations are easier than traditional offset cutting solutions.

Description

technical field [0001] The invention relates to a production method of a plastic honeycomb. Background technique [0002] Honeycomb material has a hollow structure, so it is widely used in occasions that require light weight, such as aircraft, motor vehicles, auto parts, compartment panels of vans, various packaging materials, etc. [0003] The materials of honeycomb materials are also various, such as aluminum honeycomb, aramid honeycomb, paper honeycomb and so on. In the early days of auto parts, paper honeycombs were often used. Since paper honeycombs are made of recycled paper, they are prone to odor problems, so now they tend to be replaced by plastic honeycombs. [0004] There are two main production processes of plastic honeycomb, one is round tube honeycomb and the other is folded honeycomb. [0005] The production process of the round tube honeycomb is relatively complicated. First, a certain length of round tube needs to be produced, and the surface of the round ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C67/20
CPCB29C67/205
Inventor 郭焕祥李海帆王国淑时荣义张晓琛曹志娟
Owner YANTAI ZHENGHAI HIGH TECH