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Clustering-based LED chip mounter pick-and-mount path optimization method

A LED placement machine and path optimization technology, applied in printed circuit, printed circuit manufacturing, computer components, etc., can solve problems such as long search time, low efficiency of LED chip production, unsatisfactory optimization results, etc., to achieve improvement The effect of production efficiency

Active Publication Date: 2020-07-28
宁波智能装备研究院有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0013] The purpose of the present invention is to solve the problem that the existing commercial software usually adopts a combination of fixed optimization strategy and random search when optimizing the LED pick-up path, resulting in long search time and unsatisfactory optimization results. In order to solve the problem of low work efficiency, a fast optimization method for the pick-and-place path of the LED placement machine based on clustering is proposed

Method used

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  • Clustering-based LED chip mounter pick-and-mount path optimization method
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  • Clustering-based LED chip mounter pick-and-mount path optimization method

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specific Embodiment approach 1

[0023] Specific implementation mode 1: The specific process of a cluster-based pick-and-place path optimization method for LED placement machines in this implementation mode is as follows:

[0024] Step 1: Convert the coordinates of the placement point to the coordinates of the leftmost suction rod when the placement head mounts components, calculate the chebyshev distance of the placement head when mounting components with different suction rods, and construct the corresponding distance matrix;

[0025] Step 2: Use the clustering method to select a group of elements with the smallest distance sum from the distance matrix in step 1, and use it as the component number for each pick-and-place cycle;

[0026] Step 3: According to the serial numbers of the components picked and placed in each pick-and-place cycle in step 2, use the method of dynamic programming to determine the sequence of mounting components in each pick-and-place cycle.

specific Embodiment approach 2

[0027] Specific embodiment 2: The difference between this embodiment and specific embodiment 1 is that in the step 1, the coordinates of the mounting point are converted into the coordinates of the leftmost suction rod when the chip head mounts the component, and when calculating the different suction rods to mount the component The chebyshev distance of the patch head is used to construct the corresponding distance matrix; the specific process is:

[0028] Step 11: define the distance matrix Dist of S numCp rows and S numCp columns, initialize the row index r=1, and record the column index as c;

[0029] Among them, numCp is the total number of components, and S is the total number of suction rods;

[0030] For the element Dist(r,c) in the distance matrix, Dist(r,c) means that the element r%numCp is determined by the suction rod When picking up, the position of the patch head is compared with the component c%numCp by the suction rod Chebyshev distance between picks;

[0...

specific Embodiment approach 3

[0045] Specific embodiment three: the difference between this embodiment and specific embodiment one or two is that in the step two, a clustering method is used to select a group of distance and minimum elements from the distance matrix in step one, as each pick The serial number of the component picked and pasted in the pasting cycle; the specific process is:

[0046] Step 21: Initialize the number of pick-and-stick cycles cntCycle=1, the total number of pick-and-stick cycles

[0047] Step two and two: determine the number of suction rods usedS used by the current pick-and-stick cycle cntCycle, when cntCycle

[0048] Step two and three: define RD as an array containing usedS elements whose initial values ​​are all 0, and RD(s) represents the minimum distance that the placement head moves within a pick-and-place cycle on the premise that the suction rod s absorbs the compone...

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Abstract

The invention discloses a clustering-based LED chip mounter pick-and-mount path optimization method, relates to an optimization method of a chip mounter surface pick-and-mount technology, and aims tosolve the problems of long searching time, non-ideal optimization result and low LED patch production working efficiency caused by the existing method. The method comprises the following steps of: 1,converting the coordinates of a mounting point into the coordinates of a suction rod on the leftmost side when a component is mounted on a mounting head, calculating chebyshev distances of the mounting head when the component is mounted on different suction rods, and constructing a corresponding distance matrix; 2, selecting a group of elements with the minimum distance sum from the distance matrix by using a clustering method to serve as component serial numbers picked and mounted in each picking and mounting period; and 3, according to the component serial number picked up and mounted in each pick-and-mount period, determining the sequence of amounting components in each pick-and-mount period by using a dynamic planning method. The invention is applied to the fields of electric appliancetechnology and electrical engineering.

Description

technical field [0001] The invention relates to an optimization method for surface pick-up technology of a mounter, in particular to a cluster-based pick-up path optimization method for an LED mounter. Background technique [0002] Printed Circuit Board (PCB) is widely used in electronic products used in people's daily life. The electronic components on the PCB can be divided into two categories: in-line and SMD. In today's pursuit of miniaturization and precision of printed circuit boards, SMD components have gradually become the mainstream instead of in-line components. Surface mount technology refers to the circuit assembly technology that installs various electronic components on the surface of a printed circuit board. The installation point is also called a mount point. With the rapid popularization of LED (Light Emitting Diode) in recent years, LED printed circuit board assembly technology has also been paid more and more attention. [0003] Clustering refers to the ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H05K3/30H05K13/04G06K9/62
CPCH05K3/303H05K13/046G06F18/23
Inventor 邱剑彬卢光宇李政锴于兴虎高会军
Owner 宁波智能装备研究院有限公司