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An intelligent detection system for magnetic flux leakage based on the Internet of Things

An intelligent detection and Internet of Things technology, applied in the direction of material magnetic variables, can solve the problems of insufficient detection accuracy, low sensitivity, and inability to collect and collect leakage magnetic fields, so as to improve detection efficiency, ensure detection accuracy, and reduce adverse effects. Effect

Active Publication Date: 2022-05-27
GUANGDONG INST OF SPECIAL EQUIP INSPECTION
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Another typical prior art such as WO02033398A1 discloses a magnetic induction device sensor for magnetic flux leakage detection. Today, the magnetic flux leakage detection sensor device for storage tanks can only receive and convert magnetic flux leakage signals in two directions, but cannot dissipate to The leakage magnetic field in the air is converged and collected, and there is a certain error, resulting in low accuracy and sensitivity of the sensor
It often leads to inaccurate flaw detection and untimely detection of defects. In order to avoid safety accidents, let’s look at a magnetic detector disclosed in the prior art such as JPH07294491A. At this stage, the general magnetic flux leakage detection device is due to detection The accuracy is not enough, the subtle defects of the tested ferromagnetic materials cannot be accurately detected, and the actual safety hazards of the equipment cannot be effectively obtained in advance, which leads to passive related processing in the later stage, and even leads to large-scale accidents
[0004] In order to solve the common problems in the field such as poor detection accuracy, large detection error, low sensitivity and inability to know tiny defects, the present invention is made

Method used

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  • An intelligent detection system for magnetic flux leakage based on the Internet of Things
  • An intelligent detection system for magnetic flux leakage based on the Internet of Things
  • An intelligent detection system for magnetic flux leakage based on the Internet of Things

Examples

Experimental program
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Embodiment 1

[0031] Embodiment 1: A magnetic flux leakage intelligent detection system based on the Internet of Things, including a mobile device, a detection device 7, an analysis device and a controller, the detection device 7 is arranged on the mobile device, and the detection device 7 The detection operation is performed, the mobile device is configured to slide at the detection position; the analysis device is configured to plan the movement path of the detection position, and collect and analyze the detection data based on the detection rules; the controller Control connections with the mobile device and the analysis device respectively; the detection device 7 includes a positioning mechanism, a magnetic field sensor and an extension mechanism, the positioning mechanism is based on the magnetic field data of the magnetic field sensor coupled to the controller, and according to The magnetic parameter threshold detects a plurality of abnormal magnetic parameters; after the magnetic dist...

Embodiment 2

[0032]Embodiment 2: This embodiment should be understood to include at least all the features of any one of the foregoing embodiments, and further improve on the basis thereof. Specifically, an IoT-based magnetic flux leakage intelligent detection system is provided, including a mobile device. , a detection device 7, an analysis device and a controller, the detection device 7 is arranged on the mobile device, and the detection operation is performed on the detection device 7, and the mobile device is configured to slide at the detection position; The analysis device is configured to plan the movement path of the detection position, and collect and analyze the detection data based on the detection rules; the controller is respectively connected with the mobile device and the analysis device; specifically, In this embodiment, the entire system further includes a networking device, and the networking device is used to perform operations of exchanging, uploading or downloading data...

Embodiment 3

[0040] Embodiment 3: This embodiment should be understood to include at least all the features of any one of the foregoing embodiments, and further improve on the basis thereof. Specifically, a movement detection device is provided, and the movement detection device 7 includes a detection component 9 . , hoisting mechanism, moving mechanism 10, suction generating mechanism, rope retracting mechanism and main body 12, the detection part 9, the hoisting mechanism, the moving mechanism 10 and the suction generating mechanism are all arranged on the main body 12, The main body 12 is a circular device. Specifically, the detection part 9 is arranged in the middle of the main body 12 or at the edge of the main body 12 to detect the magnetic flux leakage of the detection part 9. In this embodiment , preferably, it is arranged in the middle of the main body 12; the detection component 9 includes a detection module, and the detection module includes the detection probe used in the second...

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Abstract

The invention provides a magnetic flux leakage intelligent detection system based on the Internet of Things, including a mobile device, a detection device, an analysis device and a controller. The detection device is arranged on the mobile device, and the detection operation is performed on the detection device. In order to slide at the detection position; the analysis device is configured to plan the movement path of the detection position, and collect and analyze the detection data based on the detection rules; the controller controls the connection with the mobile device and the analysis device respectively. By using the reference plane to guide the detection position of the detection device, the controller drives the moving path of the mobile device, and detects the path of the magnetic sensor according to the reference plane, so that the detection accuracy is accurate. At the same time, by being used in conjunction with the moving device, the detection device can follow the guidance of the reference plane to ensure that the detection device can move in a parallel, arc or circular path.

Description

technical field [0001] The invention relates to the technical field of intelligent detection, in particular to a magnetic flux leakage intelligent detection system based on the Internet of Things. Background technique [0002] In the process of magnetic detection, there is a great uncertainty, and more and more accurate detection accuracy and detection validity in the magnetic flux leakage detection process and requirements are paid more and more attention. [0003] For example, the prior art CN107514544A discloses a pipeline magnetic flux leakage detection system. Factors such as mechanical vibration caused by a non-smooth detection surface will reduce the detection sensitivity, resulting in large errors in the detection results. Another typical magnetic flux leakage detection magnetic induction device sensor disclosed in the prior art of WO02033398A1, the current storage tank magnetic flux leakage detection sensor device can only receive and convert the magnetic flux leaka...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G01N27/83
CPCG01N27/83
Inventor 胡华胜朱君君罗伟坚李绪丰邓聪
Owner GUANGDONG INST OF SPECIAL EQUIP INSPECTION