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Spherical padding for roasting high-performance lightning arrester valve plate and preparation process of spherical padding

A preparation process and arrester technology, applied in the direction of resistors, resistor manufacturing, varistor cores, etc., can solve the problems of low pass rate, reduced valve quality and production pass rate, and large dust in the working environment. Strength and sphericity, excellent valve product parameters, and the effect of reducing production costs

Active Publication Date: 2020-09-18
FUSHUN ELECTRIC PORCELAIN MFG CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The padding used in the production of traditional arrester valves is generally made of waste valves by crushing, sieving, and calcining. This kind of padding has many sharp corners, and the sharp corners of the padding often cause the surface of the valve in contact with it to be damaged. There are hole defects, which are difficult to remove, which reduces the quality of the valve plate and the production pass rate. The shape of this cushion can be improved after ball milling and reprocessing, but there are many waste materials, the working environment is dusty, and the production efficiency of the cushion is extremely low; at the same time The atmosphere environment required in the firing process of high-performance DC and AC surge arrester valves has high requirements on gaskets. The change of bismuth oxide and antimony oxide content affects the basic performance of the valves after firing. The performance of valves fired with traditional gaskets Large parameter dispersion, low pass rate, and lower availability of valves; in addition, the spray granulation process of producing arrester valves will produce a large amount of high-performance arrester valve granulation powder, which is usually treated as waste. It causes a waste of resources and increases the production cost of the arrester valve plate

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0015] Embodiment 1: Spherical gasket for roasting high-performance surge arrester valve plate, including the following components and weight percentages: bismuth oxide 6%, antimony oxide 2%, high-performance surge arrester valve plate granulated micropowder 92%, and its preparation process includes the following steps :

[0016] Weigh bismuth oxide, antimony oxide, and high-performance surge arrester valve plate granulated micropowders with electronic scales according to the above formula, pulverize and mix with a pulverizer for 1 hour.

[0017] Prepare a 1.5% binder solution with deionized water, and add it to the automatic spraying device of the ball forming disc in proportion.

[0018] Put the uniformly mixed materials into the pelletizing tray, set the equipment parameters according to the process requirements, and start the equipment to granulate into pellets.

[0019] After being balled, the material is screened through a vibrating sieve. The sieve number is 8-mesh sie...

Embodiment 2

[0024] Embodiment 2: Spherical gasket for roasting high-performance surge arrester valve plate, including the following components and weight percentages: bismuth oxide 5%, antimony oxide 1%, high-performance surge arrester valve plate granulation micropowder 94%, and its preparation process includes the following steps :

[0025] Weigh bismuth oxide, antimony oxide, and high-performance surge arrester valve plate granulated micropowders with electronic scales according to the above formula, pulverize and mix with a pulverizer for 1 hour.

[0026] Prepare a 2.0% binder solution with deionized water, and add it to the automatic spraying device of the ball forming disc in proportion.

[0027] Put the uniformly mixed materials into the pelletizing tray, set the equipment parameters according to the process requirements, and start the equipment to granulate into pellets.

[0028] After being balled, the material is screened through a vibrating sieve. The sieve number is 8-mesh si...

Embodiment 3

[0033] Embodiment 3: Spherical gasket for roasting high-performance surge arrester valve plate, including the following components and weight percentages: bismuth oxide 10%, antimony oxide 5%, high-performance surge arrester valve plate granulation micropowder 85%, and its preparation process includes the following steps :

[0034] Weigh bismuth oxide, antimony oxide, and high-performance surge arrester valve plate granulated micropowders with electronic scales according to the above formula, pulverize and mix with a pulverizer for 1 hour.

[0035] Prepare a 1.0% binder solution with deionized water, and add it to the automatic spraying device of the ball forming disc in proportion.

[0036] Put the uniformly mixed materials into the pelletizing tray, set the equipment parameters according to the process requirements, and start the equipment to granulate into pellets.

[0037] After being balled, the material is screened through a vibrating sieve. The sieve number is 8-mesh s...

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PUM

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Abstract

The invention discloses a spherical padding for roasting a high-performance lightning arrester valve plate and a preparation process of the spherical padding. The padding comprises the following components in percentage by weight: 5-10% of bismuth oxide, 1-5% of antimony oxide and 85-94% of high-performance lightning arrester valve plate granulation micro powder. The preparation process comprisesthe following steps: burdening according to a formula ratio, crushing and mixing, balling by a balling disc, screening, calcining and screening. The spherical padding takes bismuth oxide, antimony oxide and high-performance lightning arrester valve plate granulation micro powder as a formula main body, strictly controls the contents of bismuth oxide and antimony oxide, is formed and roasted by adopting a pelletizing disc pelletizing technology, is used for roasting the high-performance lightning arrester valve plate, and provides guarantee for achieving excellent performance of the high-performance lightning arrester valve plate.

Description

technical field [0001] The invention belongs to the technical field of arrester valves, and relates to a high-performance spherical gasket for roasting arrester valves and a preparation process thereof. Background technique [0002] The rapid development of power transmission and transformation technology, ultra-high voltage AC power transmission and transformation technology and DC power transmission and transformation technology have become the main projects in my country's power system, and the corresponding high-performance DC and AC resistors have been widely used. The padding used in the production of traditional arrester valves is generally made of waste valves by crushing, sieving, and calcining. This kind of padding has many sharp corners, and the sharp corners of the padding often cause the surface of the valve in contact with it to be damaged. There are hole defects, which are difficult to remove, which reduces the quality of the valve plate and the production pas...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/453C04B35/622C04B35/626H01C7/112H01C17/30
CPCC04B35/453C04B35/62204C04B35/62695C04B35/62605H01C7/112H01C17/30C04B2235/3298C04B2235/3294
Inventor 吕宏王利民侯冰朱永军刘杰峰杨玉娟李晓萌李冠雄陈琦庄鹏飞李志刚刘雨萌颜世亮
Owner FUSHUN ELECTRIC PORCELAIN MFG CO LTD