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A method for optimizing the production process of pc solid sheet and its multifunctional coating comprehensive performance detection device

A multi-functional coating, comprehensive performance technology, applied in the field of solid board, can solve the problems of not considering scattering intensity, backward production process, lack of intelligent instruments, etc., to save order completion time, save communication costs, and improve customer experience. Effect

Active Publication Date: 2020-12-18
FOSHAN SHUNDE FEIYOU AUTOMATION TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, in the existing technology, the production process of PC solid sheet is very traditional and backward, which cannot meet the needs of individualized markets in the market. For example, in different regions, different usage scenarios, and different climate environments, the performance parameters of PC solid sheet required by customers are Different, for example, in areas near the equator, the intensity of sunlight is very strong. Customers in this area pay special attention to the anti-ultraviolet performance of PC solid sheets. However, in different areas, the intensity of direct and scattered ultraviolet rays in sunlight is different, and direct sunlight often affects PC. The front side of the solid sheet is seriously damaged, but due to the scattering effect of air dust or the surrounding environment, a considerable part of the ultraviolet rays will directly act on the back of the PC solid sheet. In the prior art, only the damage of the direct ultraviolet rays to the PC solid sheet is considered, but It does not take into account the possible damage to the backside of the scattering intensity, nor does it take into account how to meet the technical needs of designing a more reasonable PC solid sheet coating due to the different intensities of ultraviolet rays received on the front and back sides. In some areas, the backside scattering intensity is as high as 45%. In some areas the scattering intensity is very weak and can be ignored
[0004] At the same time, in the existing technology, due to the lack of research on the production process technology of PC solid sheet, the production end and application end of PC solid sheet are separated, and the production end users cannot quickly know the demand of the application end customers for the product, and the application end customers It is also impossible to quickly know the production progress, material composition, and performance testing of the customized products
The efficiency of completing orders through traditional information interaction is very low, which cannot meet the urgent needs of customers and users for intelligent and efficient order completion
[0005] In addition, there are few researches in the industry on the unified characterization of comprehensive parameters of PC endurance boards, which focus on the compression performance testing of endurance boards, and lack of intelligent instruments and related products that can comprehensively evaluate the different parameters of the performance of PC endurance boards. Test method
In the existing technology, the production process and testing process of PC solid sheet are carried out separately through two departments, and the overall efficiency is low

Method used

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  • A method for optimizing the production process of pc solid sheet and its multifunctional coating comprehensive performance detection device
  • A method for optimizing the production process of pc solid sheet and its multifunctional coating comprehensive performance detection device
  • A method for optimizing the production process of pc solid sheet and its multifunctional coating comprehensive performance detection device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0060] The user receives an order intention from a certain area near the equator. The target product of the order customer is a PC endurance board for seaside resting pavilions. That is to say, the target application scenario can be determined at this time - the seaside, and the environmental parameters of the application scenario can be determined, including Its UV intensity and PM value, temperature, humidity, and corrosion index. The above-mentioned environmental parameters can be measured on the spot by instruments and equipment, or can be provided by the customer, can also be generated from the historical data of the local meteorological station, or provide the environmental parameters of the same or similar environment through the historical order data.

[0061] Determine the process parameters of the target PC solid sheet according to the corresponding environmental parameters; the process parameters include: anti-ultraviolet coating material and thickness, heat-resistan...

Embodiment 2

[0086] The definite process parameter in embodiment 1 is selected as:

[0087] a. According to the ultraviolet intensity and PM value of the environment, determine whether it is necessary to apply an anti-ultraviolet coating, further determine the proportion of the front and back receiving ultraviolet rays, and determine the anti-ultraviolet coating material and its content on the front and back according to this ratio;

[0088] b. According to the temperature in the environment, determine whether it is necessary to apply a high-temperature resistant coating, and when it is necessary to apply a high-temperature resistant coating, determine the high-temperature resistant coating material and its content;

[0089] c. According to the humidity in the environment, determine whether it is necessary to apply anti-fog coating, and when it is necessary to apply anti-fog coating, determine the anti-fog coating material and its content;

[0090] d. According to the wear index obtained i...

Embodiment 3

[0094] The determination process parameters in Example 1 are selected as: a, according to the ultraviolet intensity and PM value of the environment, determine whether it is necessary to coat an anti-ultraviolet coating, further determine the ratio of front and back sides receiving ultraviolet rays, and determine the front and back side coating according to this ratio Anti-ultraviolet coating material and its content;

[0095] b. According to the temperature in the environment, determine whether it is necessary to apply a high-temperature resistant coating, and when it is necessary to apply a high-temperature resistant coating, determine the high-temperature resistant coating material and its content;

[0096] c. According to the humidity in the environment, determine whether it is necessary to apply anti-fog coating, and when it is necessary to apply anti-fog coating, determine the anti-fog coating material and its content;

[0097] d. According to the wear index obtained in t...

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PUM

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Abstract

The invention discloses an optimization method of a PC endurance plate production process. The optimization method comprises the following steps of providing a target PC endurance plate application scene by a client; obtaining environmental parameters of an application scene; determining process parameters of the target PC endurance plate according to the corresponding environment parameters; inputting corresponding process parameters to a general control machine of the PC endurance plate production line, and designing a corresponding process flow under the control of the general control machine; producing a target PC endurance plate sample according to the technological process, and performing multi-angle characterization on the sample by adopting various performance evaluation instruments. The invention further provides a device for detecting the comprehensive performance of the multifunctional coating of the PC endurance plate. The optimized PC endurance board production process isdesigned in a linkage manner by combining product requirements and process improvement requirements of a client and a user side, so that the communication cost is greatly saved, and a higher-quality product can be obtained with less time.

Description

technical field [0001] The invention relates to the technical field of endurance boards, in particular to a method for optimizing the production process of PC endurance boards and a multifunctional coating comprehensive performance detection device. Background technique [0002] PC endurance board (also known as Kablon endurance board, polycarbonate solid board, PC bulletproof glass, PC solid board, polycarbonate board) is made of high-performance engineering plastic polycarbonate (PC), PC endurance board The application scenarios of the panel are very wide, including: gardens, strange decorations in entertainment venues and pavilions in rest places, interior and exterior decorations of commercial buildings, curtain walls of modern urban buildings, aviation transparent containers, front windshields of motorcycles, airplanes, trains, ships, Automobiles, steamships, submarines and glass military and police shields, telephone booths, advertising road signs, light box advertisin...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G06Q10/04G06Q10/06G06Q50/04G06T7/00G06T7/90G01N17/00G01N25/00G01N3/56G01N3/40G01N21/84G01N21/88
CPCG01N3/40G01N3/56G01N17/00G01N17/004G01N21/84G01N21/88G01N25/00G01N2203/0076G06Q10/04G06Q10/06313G06Q50/04G06T7/0004G06T7/90Y02P90/30
Inventor 刘飞
Owner FOSHAN SHUNDE FEIYOU AUTOMATION TECH CO LTD
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