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Environmentally friendly preparation method of medium and small diameter diamond circular saw blade substrate

A technology of diamond and circular saw blades, which is applied in the field of environment-friendly preparation of medium and small diameter diamond circular saw blade substrates, can solve the problems of excessive power, increased environmental protection burden, increased production costs, etc., to avoid pollution and energy consumption, and eliminate oil fume pollution , The effect of omitting the grinding process

Active Publication Date: 2022-04-19
日照唐晟锯业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the grinding process of the saw blade will generate a lot of waste water and consume a lot of electric energy, which will increase the environmental protection burden; at the same time, the depreciation of the grinding machine, the use of consumables, and the consumption of labor will increase the production cost.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] The specification of the saw blade substrate to be obtained in this embodiment is φ500mm, and its production method is carried out as follows:

[0026] 1) Raw material selection: choose 75Cr1 steel plate raw material, the width is equal to 600mm, cold rolling after hot rolling, the nominal thickness of the steel plate after rolling is the same as the nominal thickness of the finished product of the saw blade base, and the tolerance value of the thickness of the steel plate after rolling is within the nominal thickness of the finished saw blade base Within the range of the difference, the thickness difference of the same plate after rolling is 0.02mm.

[0027] The thickness of the scale on the surface of the steel plate is 0.005mm, and it is required to strictly control the thickness of the scale to ensure that the surface quality of the steel plate is smooth and fine.

[0028] 2) Blank blanking: Use a CNC laser cutting machine to cut out a circular blank with teeth on t...

Embodiment 2

[0035] The specification of the saw blade substrate to be obtained in this embodiment is φ800mm, and its production method is carried out as follows:

[0036] 1) Raw material selection: choose 50CrV steel plate raw material, the width is equal to 900mm, the nominal thickness of the steel plate after hot rolling is the same as the nominal thickness of the finished product of the saw blade base, and the tolerance value of the thickness of the steel plate after rolling is within the range of the tolerance value of the finished saw blade base. The thickness difference of the steel plate after rolling is 0.03 mm.

[0037] The thickness of the scale on the surface of the steel plate is 0.02mm, and it is required to strictly control the thickness of the scale to ensure that the surface quality of the steel plate is smooth and fine.

[0038] 2) Blank blanking: Use a CNC laser cutting machine to cut out a circular blank with teeth on the edge. The diameter of the circular blank is φ804...

Embodiment 3

[0045] The specification of the saw blade substrate to be obtained in this embodiment is φ1200mm, and its production method is carried out as follows:

[0046] 1) Raw material selection: choose 8CrV steel plate raw material, the width is equal to 1500mm, the nominal thickness of the steel plate after hot rolling is the same as the nominal thickness of the finished product of the saw blade base, and the tolerance value of the thickness of the steel plate after rolling is within the range of the tolerance value of the finished saw blade base. The thickness difference of the steel plate after rolling is 0.045mm.

[0047] The thickness of the scale on the surface of the steel plate is 0.025mm, and it is required to strictly control the thickness of the scale to ensure that the surface quality of the steel plate is smooth and fine.

[0048] 2) Blank blanking: CNC laser cutting machine is used to cut a circular blank with teeth on the steel plate. The diameter of the circular blank ...

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Abstract

The invention discloses an environment-friendly preparation method for a base body of a diamond circular saw blade with a medium and small diameter, which is carried out according to the following steps: 1) raw material selection: select a steel plate material after high-precision rolling; 2) blank cutting: cut on a steel plate A circular blank with teeth on the edge is produced, and the inner hole is cut at the center of the circular blank; 3) Heat treatment: the saw blade base blank is quenched with dry pressurized quenching equipment, and after quenching is completed, it is returned to the pressurized box furnace. Fire; 4) Leveling and stress control: Use manual hammering and multi-roller leveling machines to correct the flatness of the saw blade base. After leveling, use a rolling machine to roll the saw blade base to complete the stress adjustment; 5) Finishing inner and outer circles: process the inner and outer diameters of the saw blade base to the final size; 6) Fine leveling and general inspection. The invention does not need a grinding process, saves pollution and energy consumption caused by saw blade grinding, adopts dry pressurization and quenching, improves environmental protection conditions, and finally obtains a saw blade base with high flatness and surface corrosion resistance.

Description

technical field [0001] The invention relates to a production method of a saw blade, in particular to an environment-friendly preparation method for a base body of a diamond circular saw blade with a medium and small diameter. Background technique [0002] The diamond circular saw blade base is an important product for making diamond circular saw blades. At present, it has been widely used in the processing of hard and brittle products such as stone, concrete, ceramics, graphite, etc., and has become the main cutting tool for mining, building decoration and other industries. The number of applications is huge and the product specifications are various. [0003] After more than 30 years of development, my country has become the largest production and R&D center of diamond circular saw blades in the world. It not only has a complete range of products, but also ranks first in the world in terms of product quality and technological innovation capabilities. At present, diamond ci...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23P15/28B23D65/00
CPCB23P15/28B23D65/00
Inventor 郭继富韩会杰张艳龙孟娟樊玉茹孟凡伟王忱
Owner 日照唐晟锯业有限公司
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