A kind of multi-strand billet casting machine anti-accident expansion control method and system

A control method and a technology for sudden accidents, which are applied in the field of equipment and personal safety, multi-strand billet continuous casting production to prevent sudden accidents, and can solve the problem that the blind plate blocking operation cannot be performed and the recovery time of the casting machine is long. , personnel injury equipment and other issues, to achieve the effect of improving the emergency handling capacity of accidents, standardizing the emergency handling procedures, and protecting the safety of people and equipment.

Active Publication Date: 2022-07-22
LIUZHOU IRON & STEEL
View PDF12 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the high temperature and danger during this process, it is often difficult for personnel to approach the casting area to deal with accidents, and all molten steel is stopped. The casting rate is low, which leads to out-of-control pouring of molten steel in the tundish, and in severe cases, it is easy to cause personal injury and equipment damage
At present, the equipment system has the following risks: 1. In case of sudden emergency or power outage or power failure in the production process of the continuous casting machine, personnel use blocking cones to intercept the flow from the upper or lower part of the tundish, the success rate is low, and there is a risk of personal injury; 2. , In the event of an emergency, use the online hydraulic system equipment and the blind plate to stop the flow operation. Since there are only 2 sets of equipment, it is necessary to take out the oil cylinders one by one and then hang the oil cylinders to start the equipment to drive out the oil cylinders and use the blind plates to stop the casting flow. It takes a long time, and often only 1 or 2 streams can be blocked, while other streams cannot be blocked in time, resulting in high-temperature molten steel overflowing and damaging the equipment; 3. In the event of a power failure or power trip, the hydraulic station is powered off and the pressure fails , the solenoid valve loses power and does not operate, the hydraulic system is paralyzed, and the equipment cannot operate, resulting in the blockage of the blind plate and the inability to carry out the casting flow operation, resulting in a large area of ​​molten steel overflowing, damaging a large number of equipment in the casting machine, and taking a long time to recover the casting machine. Huge losses (such as: a certain workshop in a certain factory caused serious equipment damage due to a power outage, production was stopped for 7 days to deal with the accident, and the accident loss was about 10 million yuan)

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A kind of multi-strand billet casting machine anti-accident expansion control method and system
  • A kind of multi-strand billet casting machine anti-accident expansion control method and system
  • A kind of multi-strand billet casting machine anti-accident expansion control method and system

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] refer to figure 1 and figure 2 , which is the first embodiment of the present invention, provides a multi-stream billet casting machine anti-accident expansion control method, characterized in that: comprising:

[0041] S1: Build the input vector based on the least squares support vector machine. It should be noted that:

[0042] The time series strategy is a set of one-dimensional observations. When combined with the least squares support vector machine, phase space reconstruction is required. The construction of the input vector includes,

[0043] X(k)=[x(k), x(k-τ), ..., x(k-(D-1)τ)]

[0044] where D is the embedding dimension of the phase space reconstruction, τ is the delay time of the phase space reconstruction, and X(k) is the input-output vector pair.

[0045] S2: Preprocess the collected sample data, divide the data set, and confirm the model parameters for the input vector. What needs to be explained in this step is:

[0046] Preprocessing includes miss...

Embodiment 2

[0066] refer to Figure 3 to Figure 7 , is the second embodiment of the present invention, which is different from the first embodiment in that it provides a multi-strand billet casting machine anti-accident expansion control system, including:

[0067] refer to Figure 4 , Figure 5 and Figure 7 , the hydraulic module 100 is used to meet the one-button independent operation in the event of an accident. It includes a hydraulic station lead-out oil pipe 101, a hydraulic cylinder 102 and a blind plate 103. The hydraulic station lead-out oil pipe 101 moves with the tundish to provide power for the hydraulic cylinder 102 , each casting strand is independently equipped with hydraulic cylinder equipment and can be operated independently, and the hydraulic cylinder 102 is used with the blind plate 103; the hydraulic module 100 is also provided with a one-button button, which can control the hydraulic cylinder equipment of each stream at the same time. One-click button, each casti...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses an enlarged control method and system for preventing sudden accidents of a multi-stream billet casting machine, comprising: constructing an input vector based on a least squares support vector machine; The input vector is used to confirm the model parameters; the control model is constructed by using the time series strategy, and the training is performed in combination with the least squares support vector machine and the data set; The control model described above, input the test set for testing, and obtain the predicted value. The invention effectively reduces various risks and losses caused by sudden emergencies or power outages and power failures of the casting machine, quickly restores equipment operation, improves production efficiency, improves the operation rate of the casting machine, protects the equipment conditions of the casting machine, and regulates accidents. Emergency handling process, improve the emergency handling capacity of accidents, avoid the consequences and risks caused by sudden accidents, and create greater economic benefits for the enterprise every year.

Description

technical field [0001] The invention relates to the technical field of multi-strand billet continuous casting production anti-accident expansion, equipment and personal safety, in particular to a multi-strand billet casting machine anti-emergency expansion control method and system. Background technique [0002] Continuous casting is an important process for converting liquid high-temperature molten steel into solid high-temperature slabs in iron and steel production. The high-temperature liquid molten steel involved in the continuous casting production process is difficult to control in the event of an accident, often causing damage to personnel and equipment. [0003] At present, when the production process of the billet continuous casting machine encounters a sudden emergency (power outage, power failure) accident, it is necessary to use the existing two hydraulic equipment to cooperate with the use of blind plates and manual interception treatment. During this process, d...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Patents(China)
IPC IPC(8): G06F30/27G06K9/62
CPCG06F30/27G06F18/2411G06F18/214
Inventor 黄思龙陆忠庆林军龙兵龙连曹庆庆梁龙清
Owner LIUZHOU IRON & STEEL
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products