Metal pipe section roundness correction method and correction die

A metal pipe, circular section technology, applied in metal processing equipment, forming tools, manufacturing tools, etc., can solve problems such as product size out of tolerance, limited precision, long process time, etc., to achieve stable pipe performance, difficult to change, and simple steps. Effect

Inactive Publication Date: 2021-04-06
有研金属复材技术有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Correction by drawing requires drawing of the "head", which increases the process and waste of the pipe head, and the accuracy that can be achieved by drawing correction is limited; the correction by rolling method takes more time for the process. Long, the process of rolling through the mandrel may also scratch the inner surface of the pipe
Moreover, the above two correction methods may cause the following problems: First, although the deformation is small, the size of the pipe, such as the wall thickness and diameter, may be changed, which may cause the size of some products that were originally qualified to exceed Second, it is necessary to add a cleaning process to remove the lubricating grease attached to the pipe due to correction; Third, if the correction process is not well controlled, there may be a possibility of performance change or size out of tolerance

Method used

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  • Metal pipe section roundness correction method and correction die

Examples

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Embodiment 1

[0034] Take the processing of an aluminum tube with a nominal diameter of 65mm and a wall thickness of 2mm as an example. The specific roundness and accuracy requirements are: the diameter tolerance range in any direction is +0mm to -0.4mm, that is, the diameter is measured along any direction, and the diameter measurement result should be between 65 and 64.6mm. The wall thickness tolerance range is +0.15mm to -0.15mm, that is, the wall thickness is measured at any point, and the measurement result should be between 1.85mm and 2.15mm. At the same time, it is required that the inner and outer surfaces of the pipe shall not have scratches with a depth greater than 0.03mm.

[0035] The manufacturing method is: processing by rolling method, through two-pass processing with a deformation amount of about 35% according to the conventional method, the size of the finished aluminum tube 1 is controlled between 64.62 and 64.98mm in diameter and 1.86-2.14mm in wall thickness, which meets...

Embodiment 2

[0039] Take the processing of an aluminum tube 2 with a nominal diameter of 85 mm and a wall thickness of 2 mm as an example. The specific accuracy requirements are: the diameter tolerance range in any direction is +0mm to -0.5mm, that is, the diameter is measured in any direction along the radial direction, and the diameter measurement result should be between 84.5mm and 85mm. The wall thickness tolerance range is +0.15mm to -0.15mm, that is, the wall thickness is measured at any point, and the measurement result should be between 1.85mm and 2.15mm.

[0040] The manufacturing method is as follows: the production adopts the drawing method, and the size of the primary finished product is controlled at a diameter of 84.53 to 84.92mm, and a wall thickness of 1.89-2.10mm, which meets the precision requirements.

[0041] After heat treatment, the size and performance of the product are all qualified. During the storage process, the pipe was deformed, the roundness of the cross-sec...

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Abstract

The invention relates to a metal pipe section roundness correction method and a correction die. The correction method comprises the steps of forcing a pipe to be corrected to pass through a convex polygonal die in a drawing manner, and enabling the cross section of the pipe to be locally bent and deformed in order to adapt to a polygon, so that the roundness of the pipe is improved. The correction die comprises a die body and at least three movable die sections, wherein the die sections are provided with working faces; the working faces of the die sections are arranged around the center of the die and form a convex polygon; the distance from the corner of the polygon to the center of the die is larger than the radius of the pipe; and the radial distance from the die sections to the center of the die is adjustable. According to the correction method and the correction die provided by the invention, the roundness of the pipe can be improved under the condition that the diameter, the wall thickness nominal size and the performance of the metal pipe are not changed.

Description

technical field [0001] The invention belongs to the field of correction of metal pipes, and in particular relates to a correction method and a correction mold for the roundness of the cross section of metal pipes. Background technique [0002] Metal pipes are indispensable and important materials in the fields of national economy and national defense and military industry. When the pipe is used, it needs to be assembled and connected with other equipment or components such as pipe joints. In most cases, there are certain requirements for the dimensional accuracy of the pipe, especially the roundness of the section. In individual assembly cases, the application has a high requirement for the roundness of the section. [0003] Metal pipes are generally formed by drawing, rolling and other methods. On the one hand, the dimensional accuracy that can be achieved in the conventional processing process, including the roundness of the section, is limited, which may not meet the req...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21D3/14B21D37/10
CPCB21D3/14B21D37/10
Inventor 郑弃非柴国强
Owner 有研金属复材技术有限公司
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