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RTM die and method for pre-embedded metal nut composite material box

A composite material and molding die technology, applied in the field of integral molding of resin-based composite materials and metal parts, can solve the problems of broken composite material box sealing performance, structural and mechanical damage, easy to shake, etc., so as to avoid structural and mechanical problems. Damage, weight reduction, and avoidance of box movement or toppling effects

Pending Publication Date: 2021-04-20
WUHAN MARINE ELECTRIC PROPULSION RES INST CHINA SHIPBUILDING IND CORP NO 712 INST +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Because the punching of composite material structural parts is easy to cause structural and mechanical damage, and damage the sealing performance of the composite material box, it is difficult to connect and fix with other equipment, and it is easy to shake and dump during driving, resulting in potential safety hazards
[0005] Therefore, when the composite material box with multiple sets of metal nuts is pre-embedded, it is easy to cause molding failure when RTM is integrally formed.

Method used

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  • RTM die and method for pre-embedded metal nut composite material box
  • RTM die and method for pre-embedded metal nut composite material box

Examples

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Effect test

Embodiment 1

[0026] Such as figure 1 As shown, the RTM forming mold of a kind of pre-embedded metal nut composite box body disclosed by the present invention comprises a female mold 7 and a male mold 1 capable of forming a closed mold cavity after mold closing, and bolts 9 for connection. The mold 7 is provided with a glue injection port for connecting the injection machine, a glue outlet for connecting the resin pipe of the vacuum equipment, and a threaded hole 8. The injection machine injects the resin into the closed mold cavity and solidifies it into a composite material box 10. The lower fiber fabric 5, the middle composite material plate 4 and the upper layer fiber fabric 6 are sequentially laid on the male mold 1, and multiple sets of metal nuts 3 facing the threaded holes 8 are nested on the composite material plate 4. The above-mentioned upper fiber fabric 6 covers the composite material plate 4 and reserves nut accommodation holes, the position is consistent with the position of ...

Embodiment 2

[0030] Embodiment 2 of the present invention provides a carbon fiber battery pack in which multiple sets of metal nuts 3 are pre-embedded, and the integral molding process of the carbon fiber battery pack in which multiple sets of metal nuts 3 are pre-embedded is an RTM liquid process. The carbon fiber battery pack is used to place new energy batteries, and the metal nut 3 is used to connect the carbon fiber battery pack and metal parts to avoid structural and mechanical damage that may be caused by punching holes in the battery pack. The RTM liquid molding process includes mold design and metal nut embedding scheme. The carbon fiber battery pack with multiple sets of metal nuts pre-embedded is a fiber-reinforced resin-based composite material, and the reinforcing fibers are carbon fiber fabrics; the resin is modified epoxy resin.

[0031] The metal nut 3 is a standard stainless steel flange nut, which is completely embedded in the four sides 2 of the carbon fiber battery pack...

Embodiment 3

[0035] Forming mold of the present invention carries out the RTM molding of pre-embedded metal nut composite material casing, comprises the following steps:

[0036] Step 1, the metal nut 3 is nested in the middle composite material plate 4: carve a cavity on the composite material plate 4 according to the outer size of the nut, and embed multiple sets of metal nuts 3 into the composite material plate 4 according to the designed position;

[0037] Step 2, laying a lower layer of fiber fabric 5 and an upper layer of fiber fabric 6 on both lower sides of the composite material board 4;

[0038] Step 3, laying the lower layer of fiber fabric 5 directly on the male mold 1, covering the composite material plate 4 with the upper layer of fiber fabric 6, reserving the nut accommodating hole on the upper layer of fiber fabric 6, and aligning it with the metal nut 3;

[0039] Step 4, placing the female mold 7 above the upper fiber fabric 6 and aligning the threaded hole 8 with the nut ac...

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PUM

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Abstract

The invention discloses an RTM die for a pre-embedded metal nut composite material box. The die comprises a female die, a male die and bolts, wherein a glue injection opening, a glue outlet and threaded holes are formed in the female die, a lower-layer fiber fabric, a composite material plate and an upper-layer fiber fabric are sequentially laid on the male die, a plurality of sets of metal nuts are embedded in the composite material plate, the composite material plate is coated with the upper-layer fiber fabric, nut containing holes are reserved in the upper-layer fiber fabric, the bolts sequentially penetrate through the threaded holes of the female die and the nut containing holes of the upper-layer fiber fabric, and then the metal nuts are screwed into. The invention further discloses an RTM integrated forming process. The manufactured composite material box is provided with the metal nuts, can be stably installed on other equipment, effectively avoids structural and mechanical damage caused by composite material punching, guarantees the sealing performance of the composite material box, can achieve connection and fixation of the composite material box and a metal structure or other equipment, and is better in stability, and the box has the excellent sealing performance.

Description

technical field [0001] The invention belongs to the technical field of integral molding of resin-based composite materials and metal parts, and in particular relates to an RTM molding die for a composite material box with multiple sets of metal nuts pre-embedded, and an integral molding method thereof. Background technique [0002] Compared with traditional lightweight materials, high-performance fiber-reinforced resin-based composite materials have the advantages of low density, high strength, and high modulus, and are widely used in the lightweight design of rail transit equipment. [0003] The RTM molding process is a process technology in which low-viscosity resin flows in closed female and male molds, infiltrates reinforcing materials, and solidifies and forms. With the development of composite material technology, the RTM process is widely used in the production of larger regular parts. The RTM process is low in cost and environmentally friendly. Larger components such...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C70/70B29C70/68B29C33/00
Inventor 韩霞程浩王微王亚飞张凯华继凡
Owner WUHAN MARINE ELECTRIC PROPULSION RES INST CHINA SHIPBUILDING IND CORP NO 712 INST
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