Three-cone visual angle fusion method and system for improving surface defect detection precision and medium

A defect detection and fusion method technology, applied in the field of computer vision, which can solve problems such as unsuitable batch engineering, failure of reconstruction results, and decreased accuracy.

Active Publication Date: 2021-04-23
上海微亿智造科技有限公司
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  • Abstract
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  • Claims
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AI Technical Summary

Problems solved by technology

Most of the pictures to be detected taken by ordinary cameras are two-dimensional images, so this leads to the fact that the algorithm can only obtain the two-dimensional information (length and width information) of the defect, and cannot obtain the depth information of the image, so the lack of depth information is the reason. It is the main reason for inaccurate test results and confusion
[0003]However, the speed, accuracy and cost of the depth camera cannot meet the actual needs of the factory. However, due to the complexity of the background texture, the reconstruction results often fail, resulting in lower detection accuracy. Multi-light source image reconstruction itself relies more on a careful parameter adjustment process, so it is not suitable for batch production. engineering
[0004]In the field of industrial quality inspection, accuracy is a very strict indicator, but due to the lack of depth information in the image, it will often lead to serious accuracy degradation
In the prior art, multi-light source image reconstruction is a method to solve the lack of depth information in images. However, due to the reflective properties of metal surfaces, different background textures, and the selection of camera angles, the current multi-light source image reconstruction technology not a mature solution

Method used

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  • Three-cone visual angle fusion method and system for improving surface defect detection precision and medium
  • Three-cone visual angle fusion method and system for improving surface defect detection precision and medium

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Embodiment

[0039] like figure 1 , figure 2 , according to the three-cone perspective fusion method for improving the accuracy of surface defect detection provided by the present invention, comprising the following steps:

[0040] Step 1: Place the camera directly above the test sample, light and shoot directly above the test sample, at the upper left of 45 degrees, and at the upper right of 45 degrees, and obtain three frontal grayscale images of different light sources (that is, three-cone perspective picture);

[0041] Step 2: Prepare the defect-free map corresponding to the sample, and send the corresponding defect-free map to the feature matching model to extract feature map A;

[0042] Step 3: Queue the three-cone view image into the feature matching model to extract feature map B; the three-cone view image contains three photos in total, and only one photo is input for each feature match.

[0043] Step 4: Send feature maps A and B into the homography matrix network, and obtain ...

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Abstract

The invention provides a three-cone view angle fusion method and system for improving surface defect detection precision and a medium. The method comprises the following steps: step 1, shooting a three-cone view angle graph of a sample; 2, preparing a defect-free graph corresponding to the sample, sending the defect-free graph to a feature matching model, and extracting a first feature graph; 3, sending the three-cone view angle image into a feature matching model in a queuing manner, and extracting a second feature image; 4, sending the first feature map and the second feature map into a homography matrix network to obtain a conversion matrix; 5, performing downsampling on the second feature map; 6, sending the down-sampled picture into a conversion matrix to obtain a conversion graph; 7, carrying out channel level fusion on the transformation graph to form a three-channel fusion graph; and 8, sending the three-channel fusion image into a detection model, and learning to obtain depth information. Based on the three-channel fusion, feature matching and other methods, the problems of background interference and concave-convex defects are solved, and the surface defect detection precision can be effectively improved.

Description

technical field [0001] The present invention relates to the technical field of computer vision, in particular to a three-cone perspective fusion method, system and medium for improving the detection accuracy of surface defects. Background technique [0002] In the quality inspection of industrial surface defects, uneven defects such as lack of material, excess material, and cracks are often easily confused. On a flat metal surface, excess material is a protruding part, and lack of material and cracks are recessed parts, so in In 2D, protruding polys and concaves look very similar. Most of the pictures to be detected taken by ordinary cameras are two-dimensional images, so this leads to the fact that the algorithm can only obtain the two-dimensional information (length and width information) of the defect, and cannot obtain the depth information of the image, so the lack of depth information is the reason. It is the main reason for inaccurate and confusing test results. [...

Claims

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Application Information

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IPC IPC(8): G06T7/507G06K9/62G06T7/00
CPCG06T7/507G06T7/001G06T2207/20081G06T2207/20084G06T2207/20221G06F18/22
Inventor 杭天欣马元巍陈红星王克贤潘正颐侯大为
Owner 上海微亿智造科技有限公司
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