Unlock instant, AI-driven research and patent intelligence for your innovation.

Solvent recycling method and butyl rubber production method

A solvent circulation and sol technology, applied in recycling technology, plastic recycling, etc., can solve problems such as difficult adjustment and control, inability to continuously stabilize sol, frequent regeneration of drying tower, etc., to reduce steam energy consumption and shorten sol process route , the effect of saving steam consumption

Active Publication Date: 2022-07-12
CHINA PETROLEUM & CHEM CORP +1
View PDF6 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] This sol process not only has many procedures, but also has a long route. The most important problem is that monochloromethane is seriously hydrolyzed when it encounters hot alkaline water, and the monochloromethane with a higher amount of water must be dried in a drying tower and remove hydrolyzed impurities such as methanol and dimethyl Ether can be recycled, not only the regeneration of the drying tower is frequent, but also the monochloromethane exhaust gas discharged from the drying tower needs to be incinerated and harmless before being discharged.
Therefore, if the water coagulation and then dehydration sol process is adopted, the loss of monochloromethane usually reaches 30kg / t dry glue, and the burden of environmental protection treatment is relatively heavy.
[0006] In the prior art, in the process of granulating the sol, the surface of the rubber block cut by the cutter becomes sticky in the hexane vapor environment, and it is thrown on the wall of the sol pipe to be bonded. After more than 20 hours of equipment operation, the pipe will be completely Blockage requires regular pipeline cleaning. The cleaning time is about ten hours, and the sol cannot be continuously stabilized.
If two sol equipments are cleaned at the same time, the sol process is completely interrupted, resulting in unstable glue concentration (the difference in glue concentration is as high as ±5), and further, when the glue is undergoing halogenation reaction, the utilization rate of halogen is unstable, and the Unstable halogen content
[0007] In addition, in existing industrial production, strong alkali sodium hydroxide aqueous solution is used to forcibly neutralize the catalyst, which will lead to unstable polymerization reaction, especially reflected in the asymptomatic drift of product Mooney viscosity (Mooney viscosity drift) in the process of producing butyl rubber Up to ±10), difficult to adjust and control, resulting in uncontrollable by-products, affecting economic benefits

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Solvent recycling method and butyl rubber production method
  • Solvent recycling method and butyl rubber production method
  • Solvent recycling method and butyl rubber production method

Examples

Experimental program
Comparison scheme
Effect test

specific Embodiment approach

[0049]Preferably, in the anhydrous terminator, based on the total mass of the anhydrous terminator, the content of the component A is 80-99.8% by mass, and the content of the component B is 0.1-99.8% by mass 10% by mass, the content of the component C is 0.1-10% by mass; more preferably, the content of the component A is 85-97.8% by mass, and the content of the component B is 2-8% by mass, The content of the component C is 0.2-8% by mass.

[0050] According to a preferred embodiment, the anhydrous terminator further contains at least one alkane as component D; preferably, the anhydrous terminator is based on the total mass of the anhydrous terminator. Based on the total mass of the agent, the content of the component A is 40-75% by mass, the content of the component B is 1-10% by mass, and the content of the component C is 0.1-10% by mass, so The content of the component D is 10-58% by mass; more preferably, based on the total mass of the anhydrous terminator, the content of ...

Embodiment 1

[0117] The isobutylene-isoprene low-temperature rubber slurry with a temperature of -95°C and a rubber mass fraction of 30% was mixed with the anhydrous terminator of formula 1 at a temperature of -30°C in the outlet pipe of the polymerization kettle, and then mixed with a three-layer casing. The inner tube is sent to the deaeration sol kettle, the molar ratio of the aluminum catalyst in the low-temperature rubber slurry to the alcohol compound in the anhydrous terminator is 1:2.0, and the total flow is 25t / h. The high temperature gas phase alkane and the high temperature liquid phase alkane enter the deaerosol kettle from the middle layer and the outer layer of the three-layer casing respectively.

[0118] The operating pressure of the deaerated sol kettle is 150kPa, the operating temperature is 55°C, the residence time is 45min, the mass concentration of the formed glue is 15%, and the removal rate of halogenated alkane is 89%. The crude glue in the degassed sol kettle enter...

Embodiment 2

[0124] The isobutylene-isoprene low-temperature rubber slurry with a temperature of -95°C and a rubber mass fraction of 35% and a formula 2 anhydrous terminator with a temperature of -60°C were mixed in the outlet pipe of the polymerization kettle and then mixed with a three-layer casing. The inner tube is sent to the degassing sol kettle, and the molar ratio of the aluminum catalyst in the low-temperature rubber slurry to the alcohol compound in the anhydrous terminator is 1:2.5, and the total flow is 25t / h. The high temperature gas phase alkane and the high temperature liquid phase alkane enter the deaerosol kettle from the outer layer and the middle layer of the three-layer casing respectively.

[0125] The operating pressure of the deaerated sol kettle is 180kPa, the operating temperature is 70°C, the residence time is 20min, the mass concentration of the formed glue is 10%, and the removal rate of halogenated alkanes is 87%. The crude glue in the degassed sol kettle enter...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
boiling pointaaaaaaaaaa
boiling pointaaaaaaaaaa
quality scoreaaaaaaaaaa
Login to View More

Abstract

The invention relates to the field of butyl rubber production, and discloses a solvent recycling method and a butyl rubber production method. The obtained halogenated rubber solution I is introduced into the coagulation tank to obtain a colloidal particle water slurry and a gas phase stream I; the gas phase stream I is subjected to condensation and water removal treatment to obtain a liquid phase alkane stream I; and drying to obtain a gas-phase alkane stream II; the gas-phase alkane stream II is recycled to participate in the refining I process of the crude gum liquid, and the gas-phase paraffin stream III obtained from the refining I process is recycled as a At least partially replace the solvent. The invention provides a more economical and practical process method for recycling the alkane solvent, which greatly saves the energy consumption in the production process of butyl rubber.

Description

technical field [0001] The invention relates to the field of butyl rubber production, in particular to a solvent recycling method and a butyl rubber production method. Background technique [0002] Halogenated butyl rubber, including brominated and chlorinated isobutylene-isoprene rubber, brominated isobutylene-p-methylstyrene rubber, etc., its production process mainly includes four parts: (1) production of base rubber; (2) Preparation of glue solution; (3) Halogenation reaction of glue solution; (4) Coagulation and drying of product. [0003] Since the production of butyl rubber generally adopts the low-temperature slurry polymerization process with chloromethane as the diluent, and the halogenation reaction generally adopts the solution halogenation process with alkane (such as hexane or cyclohexane) as the solvent, the glue preparation process It is actually a solvent replacement. [0004] For the preparation process of the glue solution, the low-temperature slurry hot...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C08F210/10C08F210/12C08F212/12C08F6/00
CPCC08F210/10C08F210/12C08F6/00C08F212/12C08L23/22Y02W30/62
Inventor 梁爱民张键程嘉猷邓征威赫炜邱迎昕孟伟娟张雷崔小亮
Owner CHINA PETROLEUM & CHEM CORP