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Roller for continuous induction type quick quenching furnace and manufacturing method thereof

A manufacturing method and inductive technology, applied to other manufacturing equipment/tools, turbines, engine components, etc., can solve the problems of extended working cycle, thermal fatigue fatigue life of cooling rollers, low utilization rate of raw materials, etc., and achieve thermal fatigue resistance Excellent, high density, good toughness

Active Publication Date: 2022-07-26
GRIMAT ENG INST CO LTD
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, the above patents only mention the application of molybdenum rollers in the preparation of rapid quenching alloys, etc., and do not involve the chemical composition, size specifications, physical properties and preparation methods of molybdenum rollers
Youyan Rare Earth New Materials Co., Ltd. invented a thermal fatigue-resistant chilled roll material and its preparation method (ZL 201410432981.7), which mentioned that when the rare earth permanent magnet material is prepared by the rapid quenching method, the cooling roll always has the problem of thermal fatigue and fatigue The short life cannot meet the industrialization situation, and at the same time, a scheme to extend the working cycle by coating the surface of the metal cooling roller is proposed; Youyan Rare Earth also discloses the anti-thermal fatigue chilled roller material and its preparation method (CN 107988501 A), its in MoO 2 The powder is doped with rare earth element oxides to form an alloy, and then the molybdenum alloy roller is prepared by mixing, reducing, pressing, sintering, and thermal deformation. There are still problems to be improved. In addition, there is still a lack of clarity and constraints on the physical properties of molybdenum and molybdenum alloy rollers

Method used

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  • Roller for continuous induction type quick quenching furnace and manufacturing method thereof
  • Roller for continuous induction type quick quenching furnace and manufacturing method thereof
  • Roller for continuous induction type quick quenching furnace and manufacturing method thereof

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preparation example Construction

[0042] (1) Preparation of molybdenum or molybdenum alloy powder: the present invention uses 2.5-5.0 μm medium particle size high-purity molybdenum powder or 0.5-5.0 μm medium and fine particle size REO rare earth oxide doped molybdenum alloy powder as raw materials, wherein by Mo content of molybdenum powder obtained by high purification by hydrometallurgy is not less than 99.9% by weight, C / O (≤50 / 500ppm) and K / W (≤20 / 50ppm) impurity content is low, or liquid-liquid, solid-liquid method to achieve uniform doping of REO, the content of REO is 0.01% by weight to 5.0% by weight, and REO is selected from Y 2 O 3 , Sc 2 O 3 , La 2 O 3 , Ce 2 O 3 , Nd 2 O 3 , Sm 2 O 3 , Gd 2 O 3 and ZrO 2 At least one of the molybdenum alloy powders doped with REO is used as the raw material, which can provide a better guarantee for the toughening and high temperature resistance of the molybdenum roller.

[0043] (2) Pressing the ring blank: cold isostatic pressing is used for pressin...

Embodiment 1

[0050] to achieve Nd via a liquid-liquid method 2 O 3 The uniformly doped 1.2μm fine-grained molybdenum alloy powder is used as the raw material, and its Nd 2 O 3 The content is 0.5% by weight; the Nd 2 O 3 Evenly doped molybdenum alloy powder is evenly packed into a soft rubber sleeve with high-quality carbon steel as a rigid core mold. When loading, it must be knocked evenly with a pestle and tightly sealed with iron wire. The shape is obtained by cold isostatic pressing under 350MPa pressure for 5 minutes. more regular Nd 2 O 3 Doped molybdenum alloy ring compact; the single REO doped molybdenum alloy ring compact is placed in a medium frequency induction heating resistance furnace, supplemented by high-temperature resistant and high-purity ceramic particles with higher sphericity as sintering pads to minimize the ring size. The friction between the blank and the contact surface was sintered at a high temperature of 1800 °C for 4 hours in a high-purity hydrogen atmosp...

Embodiment 2

[0052] The high-purity molybdenum powder of 4.0μm medium particle size was used as the raw material, and its Mo content was 99.99% by weight, the impurity C / O was 50ppm / 500ppm, and the K / W was 20ppm / 50ppm respectively; the high-purity molybdenum powder was It is evenly packed into a soft rubber sleeve with ordinary carbon steel as a rigid core mold. When loading, it must be knocked evenly with a pestle and tightly sealed with iron wires. Cold isostatic pressing under 250MPa pressure for 20min obtains a molybdenum ring with a relatively regular shape. The molybdenum ring compact is placed in a high-temperature tungsten wire mesh resistance heating furnace, supplemented by high-temperature resistant and high-purity ceramic particles with higher sphericity as sintering pads to minimize the friction between the ring blank and the contact surface. Sintering at a high temperature of 1900°C for 8 hours in a high-purity hydrogen atmosphere with a dew point of -60°C, a pure molybdenum s...

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Abstract

The invention relates to a roller for a continuous induction type quick quenching furnace and a manufacturing method thereof, belonging to the field of refractory metal powder metallurgy and deformation processing. The roller is made of pure molybdenum or REO-doped molybdenum alloy, with an outer diameter of 400-800mm, a wall thickness of 15-60mm, a relative density of not less than 99.5%, and a tensile strength of not less than 500MPa. The manufacturing method uses molybdenum and molybdenum alloy powders that are uniformly doped with rare earth oxides in a liquid-liquid or solid-liquid method as raw materials, presses ring blanks by cold isostatic pressing, sinters at high temperature with hydrogen, and roughs them. , ring forging or closed die forging, then hydrogen annealed, and finally precision machining. The roller of the invention has uniform composition, high density, good strength and toughness, and excellent thermal fatigue resistance. It is an important part of a large-scale continuous induction quick quenching furnace of core equipment for the production of rare earth bonded magnetic powder, and can be extended to be applied to iron bases. Development and production of soft magnetic amorphous alloys, thermoelectric materials, etc.

Description

technical field [0001] The invention belongs to the field of refractory metal powder metallurgy and deformation processing, and particularly relates to a roller for a continuous induction type quick quenching furnace and a manufacturing method thereof. Background technique [0002] In recent years, mechanical and electronic products have shown a development trend of miniaturization, thinning, light weight, high frequency, low loss and low noise, which has led to a rapid increase in the amount of high-performance bonded magnets. The core equipment for the production of magnetic powder, a key raw material, is a large-scale continuous induction quick quenching furnace, in which the chilled rollers of the critical parts determine the performance of the product and affect the continuous production capacity of the equipment. Generally speaking, thermal conductivity, that is, the product of thermal diffusivity and density and specific heat capacity (κρCp), is often used to measure ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22D11/06B22F5/00B22F3/04B22F3/10B22F3/24C22C27/04C22C32/00
CPCB22D11/0651C22C27/04B22F5/00B22F3/04B22F3/1007B22F3/24C22C32/001B22F2003/247B22F2003/248
Inventor 周增林李艳何学良惠志林陈文帅陆艳杰
Owner GRIMAT ENG INST CO LTD