Roller for continuous induction type quick quenching furnace and manufacturing method thereof
A manufacturing method and inductive technology, applied to other manufacturing equipment/tools, turbines, engine components, etc., can solve the problems of extended working cycle, thermal fatigue fatigue life of cooling rollers, low utilization rate of raw materials, etc., and achieve thermal fatigue resistance Excellent, high density, good toughness
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[0042] (1) Preparation of molybdenum or molybdenum alloy powder: the present invention uses 2.5-5.0 μm medium particle size high-purity molybdenum powder or 0.5-5.0 μm medium and fine particle size REO rare earth oxide doped molybdenum alloy powder as raw materials, wherein by Mo content of molybdenum powder obtained by high purification by hydrometallurgy is not less than 99.9% by weight, C / O (≤50 / 500ppm) and K / W (≤20 / 50ppm) impurity content is low, or liquid-liquid, solid-liquid method to achieve uniform doping of REO, the content of REO is 0.01% by weight to 5.0% by weight, and REO is selected from Y 2 O 3 , Sc 2 O 3 , La 2 O 3 , Ce 2 O 3 , Nd 2 O 3 , Sm 2 O 3 , Gd 2 O 3 and ZrO 2 At least one of the molybdenum alloy powders doped with REO is used as the raw material, which can provide a better guarantee for the toughening and high temperature resistance of the molybdenum roller.
[0043] (2) Pressing the ring blank: cold isostatic pressing is used for pressin...
Embodiment 1
[0050] to achieve Nd via a liquid-liquid method 2 O 3 The uniformly doped 1.2μm fine-grained molybdenum alloy powder is used as the raw material, and its Nd 2 O 3 The content is 0.5% by weight; the Nd 2 O 3 Evenly doped molybdenum alloy powder is evenly packed into a soft rubber sleeve with high-quality carbon steel as a rigid core mold. When loading, it must be knocked evenly with a pestle and tightly sealed with iron wire. The shape is obtained by cold isostatic pressing under 350MPa pressure for 5 minutes. more regular Nd 2 O 3 Doped molybdenum alloy ring compact; the single REO doped molybdenum alloy ring compact is placed in a medium frequency induction heating resistance furnace, supplemented by high-temperature resistant and high-purity ceramic particles with higher sphericity as sintering pads to minimize the ring size. The friction between the blank and the contact surface was sintered at a high temperature of 1800 °C for 4 hours in a high-purity hydrogen atmosp...
Embodiment 2
[0052] The high-purity molybdenum powder of 4.0μm medium particle size was used as the raw material, and its Mo content was 99.99% by weight, the impurity C / O was 50ppm / 500ppm, and the K / W was 20ppm / 50ppm respectively; the high-purity molybdenum powder was It is evenly packed into a soft rubber sleeve with ordinary carbon steel as a rigid core mold. When loading, it must be knocked evenly with a pestle and tightly sealed with iron wires. Cold isostatic pressing under 250MPa pressure for 20min obtains a molybdenum ring with a relatively regular shape. The molybdenum ring compact is placed in a high-temperature tungsten wire mesh resistance heating furnace, supplemented by high-temperature resistant and high-purity ceramic particles with higher sphericity as sintering pads to minimize the friction between the ring blank and the contact surface. Sintering at a high temperature of 1900°C for 8 hours in a high-purity hydrogen atmosphere with a dew point of -60°C, a pure molybdenum s...
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