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Methods of creating soft and lofty nonwoven webs

A non-woven fiber web, fluffy technology, applied in the directions of non-woven fabrics, fiber processing, textiles and papermaking, etc., can solve the problems of reduced bulkiness, softness, and fiber curl reduction of non-woven fiber webs

Active Publication Date: 2021-07-23
THE PROCTER & GAMBLE COMPANY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The present disclosure addresses the problems of continuous fiber nonwoven webs with reduced loft, reduced softness and reduced fiber curl

Method used

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  • Methods of creating soft and lofty nonwoven webs
  • Methods of creating soft and lofty nonwoven webs
  • Methods of creating soft and lofty nonwoven webs

Examples

Experimental program
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Embodiment Construction

[0019] The present disclosure will now be described in various non-limiting forms to provide a comprehensive understanding of the principles of construction, function, manufacture and methods of use of the soft and lofty nonwoven webs disclosed herein. One or more examples of these non-limiting forms are illustrated in the accompanying drawings. Those of ordinary skill in the art will appreciate that the methods of forming soft and lofty nonwoven webs described herein and illustrated in the accompanying drawings are by way of non-limiting examples, and that the various non-limiting forms of the present disclosure The scope is defined solely by the claims. Features shown or described in connection with one non-limiting form may be combined with other non-limiting forms of features. Such modifications and variations are intended to be included within the scope of this disclosure.

[0020] nonwoven web

[0021] Nonwoven webs are used in many industries such as, for example, ...

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PUM

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Abstract

A method of creating a soft and lofty continuous fiber nonwoven web is provided. The method includes providing two molten polymer components having different melting temperatures to a spinneret defining a plurality of orifices, and flowing a fluid intermediate the spinneret and a moving porous member. The moving porous member is positioned below the spinneret. The method includes using the fluid to draw or push the two molten polymer components, in a direction that is toward the moving porous member, through at least some of the plurality of orifices to form a plurality of individual bi-component continuous fiber strands. The method includes depositing the continuous fiber strands on the moving porous member at a first location to create an intermediate continuous fiber nonwoven web, and removing and / or diverting some of the fluid proximate to the first location to maintain loft and softness in the deposited intermediate continuous fiber nonwoven web.

Description

technical field [0001] The present disclosure relates generally to methods of forming soft and lofty fibrous nonwoven webs, and more particularly to methods of forming soft and lofty continuous fibrous nonwoven webs. Background technique [0002] Nonwoven webs can include continuous fibers. Continuous fibers can be produced by continuous fiber nonwoven manufacturing operations to form continuous fiber nonwoven webs. In such operations, a fluid, such as air, may be used to draw or push continuous fiber strands of molten polymer from the spinneret downward toward a moving porous member, such as a moving porous belt. During drawing or pushing, the continuous fiber strand can be quenched and stretched. Fluid (ie, process air) flows to the moving porous member. In some cases, a vacuum may be applied beneath the moving porous member to help pull the continuous fiber strands and fluid toward the moving porous member. After the continuous fiber strands contact the moving porous ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D04H1/54
CPCD01D5/0985D01F8/06D04H1/4291D04H1/4382D04H1/544D04H3/163D04H3/16D04H3/147D04H3/018D04H3/007D04H3/011D01D5/30D01F8/14D04H3/02D04H3/08B29C2791/003B29C2791/006
Inventor 徐晗G.埃尔德姆
Owner THE PROCTER & GAMBLE COMPANY
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